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Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals 

Doc No: ATS-638278600 

Release Date: 09-29-15 

UNCONTROLLED COPY

 

Page 5 of 8 

Revision: B 

Revision Date: 08-20-19 

Right- or Left-Handed Operation 

 

This hand tool has an added feature that can be converted from a right-handed application to a 
left-handed application. It is necessary to reverse the tooling if using the left-handed application 
along with the locator. Follow the steps below: 

 

1.

 

The locator must be removed before 
reversing the tooling.  

2.

 

Remove the M3 BHCS, which is holding the 
upper tooling. 

3.

 

Flip the upper tooling to the opposite side, 
and replace the M3 BHCS. Make sure the 
small markings on the front and back of the 
hand tool frame match up and are on the 
outside of the hand tool frame. See Figures 
8 and 9. 

4.

 

Do the same thing with the lower tooling, 
and tighten the M3 screws. Be sure the 
small markings line up. 

5.

 

Reinstall the locator by following the 
instructions in the locator replacement 
section. 

 
 
 
 
 
 
 
 

MAINTENANCE 

 
It is recommended that each operator of the tool be made aware of and responsible for the following 
maintenance steps: 
 

1.

 

Remove dust, moisture and other contaminants with a clean 
brush or a soft, lint-free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins, pivot points and bearing surfaces are 
protected with a thin coat of high-quality machine oil. See Figure 
10. Do not oil excessively. The tool was engineered for 
durability, but like any other equipment, it needs cleaning and 
lubrication for a maximum service life of trouble-free crimping. 
Light oil such as 30 weight automotive oil used at the oil points 
every 5,000 crimps or 3 months will significantly enhance the 
tool life. 

4.

 

Wipe excess oil from hand tool, particularly from the crimping 
area. Oil transferred from the crimping area onto certain 
terminations may affect the electrical characteristics of an 
application. 

5.

 

When the tool is not in use, keep the handles closed to prevent 
objects from becoming lodged in the crimping dies, and store the 
tool in a clean, dry area. 

 

 

 

MATCH 

UP MARKS 

FRONT 

BACK 

Figure 9 

LUBRICATION POINTS 

(BOTH SIDES) LIGHT 

OIL 

(EVERY 3 MONTHS OR 

5,000 CRIMPS) 

Figure 10 

Figure 8 

PUSH ON 

HANDLE 

JAWS OPEN 

PULL OPEN 

TOOLING 

TOOLING 

M3 BHCS 

Summary of Contents for 63827-8600

Page 1: ...ol Order No 63816 0270 110 V or 63816 0280 220 V with the use of the 63816 0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is IPC WHMA A 620 Class 2 compliant see page 2 This tool is RoHS compliant however RoHS compliance is not required SCOPE Products Ditto Wing Genderless Interconnects Terminal 24 26 AWG Terminal Series No Terminal Order No...

Page 2: ...imum Profile Height Ref Width Ref A B C D AWG mm In mm In N Lb 26 24 24 26 150197 150200 24 1 75 1 85 069 073 1 75 1 85 069 073 26 7 6 0 X 1 55 1 65 061 065 1 55 1 65 061 065 X 26 1 75 1 85 069 073 1 75 1 85 069 073 17 8 4 0 X 1 50 1 60 059 063 1 40 1 50 055 059 X To achieve IPC WHMA A 620 Class 2 crimps the following overall wire insulation diameter ranges are recommended Profile A 1 30 1 40mm 05...

Page 3: ...nal listed from the preceding charts and install it in the proper locator See chart above and see Locator Replacement on page 4 2 Make sure the center of the locator is in the down position With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding in the locator button load the terminal into the prop...

Page 4: ...ist on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the hand crimp tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easil...

Page 5: ...ator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil See Figure 10 Do not oil excessively The to...

Page 6: ...ockwise CW 3 Release the link to lock the setting wheel in place 4 Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of ...

Page 7: ...nly To re certify crimp a terminal to a wire that has been stripped 12 7mm 500 long so that there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex website for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum pull force values handle preload should be increased and the pull test s...

Page 8: ...3 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63827 8600 Hand Crimp Tool Figure 13 1 63827 8675 Locator Assembly Red 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks listed herein belong to their respective owners ...

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