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Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals 

Doc No: ATS-638278600 

Release Date: 09-29-15 

UNCONTROLLED COPY

 

Page 1 of 8 

Revision: B 

Revision Date: 08-20-19 

INSULATION 

CRIMP 

BRUSH 

STRIP LENGTH 

BELL MOUTH 

CONDUCTOR 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLL 

WIRE 

TWIST 

CUT-OFF 

TAB 

SEAM 

 

 

Application Tooling Specification 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping 
position 

 

Right- and left-handed applications 

 

Dies and Locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270 
(110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head 

 

Many different tool kits can be used with a single Battery Powered Crimp Tool 

 

This tool is IPC/WHMA-A-620 Class 2 compliant (see page 2) 

 

This tool is RoHS compliant; however, RoHS compliance is not required 

 

SCOPE 

 

Products:

 Ditto Wing Genderless Interconnects Terminal, 24–26 AWG. 

 

Terminal 

Series No. 

Terminal Order No.  Wire Size 

Insulation Diameter 

Strip Length 

IPC/WHMA-A-620 (1) 

Terminal (2) 

Reel 

AWG 

mm 

In. 

mm 

In. 

mm 

In. 

150197 

150197-0002 

24-26 

0.80-1.55 

.031-.061 

1.05-1.50 

.041-.059  2.30-2.80  .090-.110 

150200 

150200-0002 
150200-0012 

24-26 

0.80-1.55 

.031-.061 

1.05-1.50 

.041-.059  2.30-2.80  .090-.110 

(1)

 

To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range. 

(2)

 

Overall insulation OD specification for terminal. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Order Number 

63827-8600 

Type 4D 

Summary of Contents for 63827-8600

Page 1: ...ol Order No 63816 0270 110 V or 63816 0280 220 V with the use of the 63816 0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is IPC WHMA A 620 Class 2 compliant see page 2 This tool is RoHS compliant however RoHS compliance is not required SCOPE Products Ditto Wing Genderless Interconnects Terminal 24 26 AWG Terminal Series No Terminal Order No...

Page 2: ...imum Profile Height Ref Width Ref A B C D AWG mm In mm In N Lb 26 24 24 26 150197 150200 24 1 75 1 85 069 073 1 75 1 85 069 073 26 7 6 0 X 1 55 1 65 061 065 1 55 1 65 061 065 X 26 1 75 1 85 069 073 1 75 1 85 069 073 17 8 4 0 X 1 50 1 60 059 063 1 40 1 50 055 059 X To achieve IPC WHMA A 620 Class 2 crimps the following overall wire insulation diameter ranges are recommended Profile A 1 30 1 40mm 05...

Page 3: ...nal listed from the preceding charts and install it in the proper locator See chart above and see Locator Replacement on page 4 2 Make sure the center of the locator is in the down position With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding in the locator button load the terminal into the prop...

Page 4: ...ist on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the hand crimp tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easil...

Page 5: ...ator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil See Figure 10 Do not oil excessively The to...

Page 6: ...ockwise CW 3 Release the link to lock the setting wheel in place 4 Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of ...

Page 7: ...nly To re certify crimp a terminal to a wire that has been stripped 12 7mm 500 long so that there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex website for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum pull force values handle preload should be increased and the pull test s...

Page 8: ...3 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63827 8600 Hand Crimp Tool Figure 13 1 63827 8675 Locator Assembly Red 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks listed herein belong to their respective owners ...

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