background image

Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal 

Doc No: 638275000 

Release Date: 04-27-15 

UNCONTROLLED COPY

 

Page 5 of 7 

Revision: B 

Revision Date: 05-24-17 

Figure 11

 

SQUEEZE 

THE LINK IN 

THE HANDLE 

HOLD THE HAND 

TOOL IN POSITION 

SETTING 

WHEEL 

RATCHET 

RELEASE LEVER 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do 

Not

 force the handles open or closed.

 

The tool will open easily by pressing up 

on the ratchet release lever in the movable handle. See Figure 10. 
 

How to Adjust Tool Preload 

(See Figure 11) 

 
This hand tool is factory preset to 25-45 pounds preload. It may be necessary 
over the life of the tool to adjust tool handle preload force. Listed below are the 
steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 
 
1.

 

Hold the hand tool in the palm of your 
hand as shown in Figure 10. Using 
your index finger, squeeze the link 
toward the top of the hand tool frame. 
This will release the preload 
adjustment wheel. 

2.

 

Rotate the setting wheel 
counterclockwise (CCW) to increase 
handle force. The numbers will display 
higher. To decrease handle force, 
rotate the setting wheel clockwise 
(CW). 

3.

 

Release the link to lock the setting 
wheel in place. 

4.

 

Check the crimp specifications or 
conduct a pull test after tool handle 
preload force is adjusted. 

 

Warranty 

 
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital 
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. 
Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not 
be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping, 
fixturing or use of handle extensions voids this warranty. 
 

CAUTION:

 Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

 

RATCHET RELEASE 

LEVER 

Figure 10 

Summary of Contents for 63827-5000

Page 1: ...or holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V with the use of the 63816 0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is RoHS compliant however RoHS compliance is not required SCOPE Pr...

Page 2: ... height measurements may very slightly An occasional destructive pull force test should be performed to check hand tool crimp Pull force value must exceed the minimum pull force specifications listed OPERATION CAUTION Crimp only the Molex terminals listed in the scope for this tool Do not crimp hardened objects because damage can occur to the tool frame or crimp dies Open the tool by squeezing the...

Page 3: ...e parts list on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 6A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top sl...

Page 4: ... by following the instructions in the locator replacement section Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing s...

Page 5: ...g your index finger squeeze the link toward the top of the hand tool frame This will release the preload adjustment wheel 2 Rotate the setting wheel counterclockwise CCW to increase handle force The numbers will display higher To decrease handle force rotate the setting wheel clockwise CW 3 Release the link to lock the setting wheel in place 4 Check the crimp specifications or conduct a pull test ...

Page 6: ...tion Molex does not certify or re certify hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire that has been stripped 12 7mm 50 long so that there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex website ...

Page 7: ...l Figure 13 1 63827 5075 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks listed herein belong to their...

Reviews: