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Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors 

Doc No: ATS-6382729HM 

Release Date: 05-15-14 

UNCONTROLLED COPY

 

Page 7 of 11 

Revision: B 

Revision Date: 07-15-16 

Figure 1 

 

DEFINITION OF TERMS 

 

 
 
 
 

 
 
 
 

 
 
 
 

 
 
 
Reference: 

Application Specification AS-99033-0008. 
 

TERMINATION SPECIFICATION 

 

Connector Series 

Terminated Height 

Cut-off Tab Maximum

 

Pull Force Minimum* 

mm 

In. 

mm 

In. 

Lbf 

RAST2.5 

10.85 – 11.00  0.427 – 0.433 

0.3 

0.012 

30 

6.7 

RAST Signal 

30 

6.7 

R-Power 

50 

11.2 

Customer to cut off connector from molded chain 

*Parallel or 90° to the wire axis 

 

Notes: 

1.

 

This tool should only be used for the connectors and wire gauges specified on this sheet. 

2.

 

This tool is not adjustable for termination height.  Variations in tools, connectors, wire stranding, and insulation 
types may affect termination height. 

3.

 

Molex does not repair hand tools (see warranty above).  
The replacement parts listed are the only parts available for 

repair.  If the handles or crimp tooling is damaged or worn, 
a new tool must be purchased. 

4.

 

Terminated height should be used as the final criteria for an 
acceptable crimp.  Pull force is a reference only.  

5.

 

Molex does not certify crimp hand tools. 

 

OPERATION 

 

Trim one connector off the molded chain using a razor blade, as 
shown below. See Figure 2.  The cut-off tab must be less than 
0.3mm as shown in Figure 1. 

SINGLE 

CONNECTOR 

MOLDED CHAIN 

CUT OFF FROM CHAIN 

Figure 1 

Summary of Contents for 63827-2900

Page 1: ...0871 0021 90871 0022 90871 0024 90871 0034 90871 0041 90871 0042 90871 0044 90871 0251 90871 0252 90871 0253 90871 0501 90871 0502 90871 0503 90871 0504 90871 0505 90871 0506 90871 0507 90871 0508 90871 0509 90871 0530 90871 0538 90871 0539 90871 0540 90871 0541 90871 0542 90871 0751 90871 0752 90871 0677 90871 0678 90871 0679 90871 0755 90871 1001 90871 1002 90871 1003 90871 1004 90871 1005 90871...

Page 2: ...1716 1506 91716 1507 91716 1509 91716 1510 91716 1511 91716 1512 91716 1513 91716 1514 91716 1515 91716 1516 91716 1517 91716 1518 91716 1519 91716 1520 91716 1521 91716 1522 91716 1523 91716 1524 91716 1525 91716 1526 91716 1527 91716 1528 91716 1529 91716 1531 91716 1532 91716 1534 91716 1535 91716 1536 91716 1537 91716 2001 91716 2002 91716 2004 91716 2005 91716 2006 91716 2007 91716 2008 91716...

Page 3: ... 92338 0010 92338 0011 92338 0012 92338 0013 92338 0014 92338 0015 92338 0016 92338 0017 92338 0018 92338 0019 92338 0020 92338 0021 92338 0022 92338 0023 92338 0024 92338 0025 92338 0026 92338 0027 92338 0028 92338 0029 92338 0030 92338 0031 92338 0032 92338 0033 92338 0035 92338 0036 92338 0037 92338 0038 92338 0039 92338 0040 92338 0041 92338 0042 92338 0043 92338 0044 92338 0351 92338 1001 923...

Page 4: ...3050 1503 93050 1504 93050 1505 93050 1506 93050 1507 93050 1508 93050 1509 93050 1510 93050 1511 93050 1512 93050 1513 93050 1514 93050 1515 93050 1516 93050 1517 93050 1518 93050 1520 93050 1521 93050 1522 93050 1523 93050 1524 93050 1525 93050 1526 93050 1527 93050 1528 93050 1529 93050 1530 93050 1531 93050 1532 93050 1533 93050 1534 93050 1535 93050 1536 93050 1538 93050 1539 93050 1540 93050...

Page 5: ...80 1016 93280 1017 93280 1025 93280 1501 93280 1502 93280 1503 93280 1504 93280 1505 93280 1506 93280 1507 93280 1508 93280 2001 93280 2002 93280 2003 93280 2004 93280 2005 93280 2006 93280 2007 93280 2008 93280 2009 93280 2010 93280 2011 93280 2501 93280 2502 93280 2503 93280 3001 93280 3002 93280 3003 93280 3004 93280 3005 93280 3006 93280 3501 93280 3502 93280 3503 93280 3504 93280 4001 93280 5...

Page 6: ...3003 93339 3004 93339 3005 93339 3006 93339 4001 93339 4002 93339 4003 93339 4004 93339 4005 93339 4006 93339 4007 93339 4008 93339 4009 93339 4010 93339 4011 93339 4012 93339 5001 93339 5002 RAST2 5 93366 93366 0001 93366 0003 93366 0004 93366 0005 93366 0006 93366 0007 93366 0008 93366 0009 93366 0010 93366 0251 93366 0252 93366 0253 93366 0254 93366 0255 93366 0256 93366 0257 93366 0258 93366 0...

Page 7: ... the connectors and wire gauges specified on this sheet 2 This tool is not adjustable for termination height Variations in tools connectors wire stranding and insulation types may affect termination height 3 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be p...

Page 8: ...release the handles and the hand tool will spring open 2 With the hand tool in the open position load the connector in the tool The tool nest is polarized to accept the connector in only one orientation tabs facing outward See Figure 3 3 Push the connector all the way to the left until it stops There is a holding clip in the tool to prevent the connector from falling out 4 Place the wire into the ...

Page 9: ...acteristics 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the nest and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 8 Warranty This tool is for electrical ...

Page 10: ...cause severe injury CAUTION Wear safety glasses when operating or servicing this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 2970 63816 0000 Hand Crimp Frame Short N A N A 5 63816 0050 Hand Crimp Frame Long N A N A 5 63816 0200 Battery Power Tool 110 V 63816 0...

Page 11: ...2 1 5 Figure 8 3 4 2 PARTS LIST Item Order Number Description Quantity 1 63827 2970 Modular Crimp Head 1 2 63816 0050 Hand Crimp Frame Long 1 3 63816 0001 Locking Pin 2 4 63600 0520 Tool Head Spring 2 5 63600 0525 Handle Spring 1 Application Tooling Support 2200 Wellington Court Lisle IL 60532 USA Phone 1 402 458 TOOL 8665 E mail applicationtooling molex com Visit our Website at www molex com appl...

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