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Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors 

Doc No: ATS-6382729HM 

Release Date: 05-15-14 

UNCONTROLLED COPY

 

Page 8 of 11 

Revision: B 

Revision Date: 07-15-16 

TABS FACE OUT 

Figure 3 

HOLDING 

CLIP 

HOLDING 

CLIP 

CONNECTOR IN 

PLACE 

TOOL NEST 

PUSH WIRE INTO 

CONNECTOR 

RETAINING 

COMB 

PRESS WIRE 

DOWN 

Figure 4 

CONNECTOR 

WIRE 

WIRE 

RETAINING 

COMB 

 
When trimming the connector off the molded chain, be careful to not accidentally close the connector partway. 

If the connector is closed too far, wires will be unable to fit into it. 
 
1.

 

Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism 
will release the handles, and the hand tool will spring open. 

2.

 

With the hand tool in the open position, load the connector in the tool. The tool nest is polarized to accept 
the connector in only one orientation (tabs facing outward) See Figure 3. 

 
 

 
 
 
 

 
 
 
 

 
 
 
 

 
3.

 

Push the connector all the way to the left until it stops. There is a holding clip in the tool to prevent the 
connector from falling out. 

4.

 

Place the wire into the connector, pushing it in until it stops. 

5.

 

To keep the wire in place, press it into the retaining comb on the front of the tool. See Figure 4. 

 
 
 

 
 
 
 

 
 
 
 

 
 
 
 

 
6.

 

Repeat steps 3 and 4 until all wires are loaded into the connector. 

7.

 

To terminate the connector, squeeze the tool handles together until the anti-backup ratchet releases. 
Release the handles and they will spring open. 

8.

 

Lift all wires out of the retaining comb and pull the finished connector out of the tool. 

Summary of Contents for 63827-2900

Page 1: ...0871 0021 90871 0022 90871 0024 90871 0034 90871 0041 90871 0042 90871 0044 90871 0251 90871 0252 90871 0253 90871 0501 90871 0502 90871 0503 90871 0504 90871 0505 90871 0506 90871 0507 90871 0508 90871 0509 90871 0530 90871 0538 90871 0539 90871 0540 90871 0541 90871 0542 90871 0751 90871 0752 90871 0677 90871 0678 90871 0679 90871 0755 90871 1001 90871 1002 90871 1003 90871 1004 90871 1005 90871...

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Page 5: ...80 1016 93280 1017 93280 1025 93280 1501 93280 1502 93280 1503 93280 1504 93280 1505 93280 1506 93280 1507 93280 1508 93280 2001 93280 2002 93280 2003 93280 2004 93280 2005 93280 2006 93280 2007 93280 2008 93280 2009 93280 2010 93280 2011 93280 2501 93280 2502 93280 2503 93280 3001 93280 3002 93280 3003 93280 3004 93280 3005 93280 3006 93280 3501 93280 3502 93280 3503 93280 3504 93280 4001 93280 5...

Page 6: ...3003 93339 3004 93339 3005 93339 3006 93339 4001 93339 4002 93339 4003 93339 4004 93339 4005 93339 4006 93339 4007 93339 4008 93339 4009 93339 4010 93339 4011 93339 4012 93339 5001 93339 5002 RAST2 5 93366 93366 0001 93366 0003 93366 0004 93366 0005 93366 0006 93366 0007 93366 0008 93366 0009 93366 0010 93366 0251 93366 0252 93366 0253 93366 0254 93366 0255 93366 0256 93366 0257 93366 0258 93366 0...

Page 7: ... the connectors and wire gauges specified on this sheet 2 This tool is not adjustable for termination height Variations in tools connectors wire stranding and insulation types may affect termination height 3 Molex does not repair hand tools see warranty above The replacement parts listed are the only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be p...

Page 8: ...release the handles and the hand tool will spring open 2 With the hand tool in the open position load the connector in the tool The tool nest is polarized to accept the connector in only one orientation tabs facing outward See Figure 3 3 Push the connector all the way to the left until it stops There is a holding clip in the tool to prevent the connector from falling out 4 Place the wire into the ...

Page 9: ...acteristics 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the nest and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by lifting the ratchet release lever See Figure 8 Warranty This tool is for electrical ...

Page 10: ...cause severe injury CAUTION Wear safety glasses when operating or servicing this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 2970 63816 0000 Hand Crimp Frame Short N A N A 5 63816 0050 Hand Crimp Frame Long N A N A 5 63816 0200 Battery Power Tool 110 V 63816 0...

Page 11: ...2 1 5 Figure 8 3 4 2 PARTS LIST Item Order Number Description Quantity 1 63827 2970 Modular Crimp Head 1 2 63816 0050 Hand Crimp Frame Long 1 3 63816 0001 Locking Pin 2 4 63600 0520 Tool Head Spring 2 5 63600 0525 Handle Spring 1 Application Tooling Support 2200 Wellington Court Lisle IL 60532 USA Phone 1 402 458 TOOL 8665 E mail applicationtooling molex com Visit our Website at www molex com appl...

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