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molex 63827-2100, Specification Sheet

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molex 63827-2100 Specification Sheet Download Page 8

Tool Kit for 250 Slip-in Receptacle Terminals 

Doc No: ATS-6382721HM  Release Date: 12-13-13 

UNCONTROLLED COPY

 

Page 8 of 8 

Revision: A 

Revision Date: 12-13-13 

Figure 12 

1 

2 

2 

M4 by 8 Long 

BHCS 

M4 by 18 Long 

BHCS 

M4 by 10 Long 

BHCS 

1 

 

POWER HEAD PARTS LIST 

 

Item 

Order No 

Engineering No. 

Description 

Quantity 

1

 

 

63816-0300 

63816-0300 

Power Crimp Head 

1 

2

 

 

63827-2170 

63825-6570 

Tool Kit with Locator 

1 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Visit our Web site at http://www.molex.com 

 

Summary of Contents for 63827-2100

Page 1: ...g Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 250 Slip in Receptacle Termina...

Page 2: ...ass 2 Crimps the following over all wire insulation diameter ranges are recommended 1 Profile A 18 AWG 3 20 3 30mm 126 130 inch 2 Profile B 14 AWG 3 20 3 50mm 126 138 inch 3 Profile C 16 AWG 3 20mm 126 inch Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is p...

Page 3: ...n the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Select the desired terminal listed in the preceding charts 2 Turn the Locator Lock ...

Page 4: ...he wire stop and gently pulling on the wire The terminal locator can be in either position 11 Visually inspect the crimped terminal for proper crimp location Note The tamper proof ratchet action will not release the tool until it has been fully closed For the Battery Power Tool 1 Cycle the Battery Power Tool to crimp the terminal to the wire 2 Remove the crimped terminal from the terminal locator ...

Page 5: ... Should such a defect occur we will repair or exchange the tool kit free of charge This repair or exchange will not be applicable to altered misused or damaged tools CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive us...

Page 6: ...lications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service thi...

Page 7: ...Date 12 13 13 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63827 2170 Tool Kit with Locator 1 3 63811 4773 Locator Base 1 4 63827 2175 Locator only REF ...

Page 8: ...of 8 Revision A Revision Date 12 13 13 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63827 2170 63825 6570 Tool Kit with Locator 1 Visit our Web site at http www molex com ...

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