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Hand Crimp Tool for CSP 6.3 Receptacle Terminal 

Doc No: ATS-6382560HM 

Release Date: 04-26-13 

UNCONTROLLED COPY

 

Page 6 of 8 

Revision: A 

Revision Date: 04-26-13 

 

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This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 
25mm (1.00”) per minute.  See the Molex web site for the Quality Crimp Handbook for more information on pull 
testing. 

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When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and 
replaced. 

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This tool is very difficult to disassemble and reassemble.  Customer repair is not recommended. 

 
The chart below shows all applications for this Tool Kit. 
 

Tool Kit 

Order No. 

Tool Order No. 

Tool Description 

Power Head 

Order No. 

Adapter 

Description 

Figure No. 

63825-6070 

63810-1050 

Hand Crimp Frame (Short) 

N/A 

N/A 

63810-1000 

Hand Crimp Frame (Long) 

N/A 

N/A 

63816-0200 

Battery Power Tool (110 V)  63816-0300  Power Crimp Head 

10 

63816-0250 

Battery Power Tool (220 V)  63816-0300  Power Crimp Head 

10 

 

Applications for the Tool Kit 

Hand Crimp Tool 

Battery Powered Tool 

 

 

Figure 9 

Figure 10 

 

WARNING

NEVER

 

operate service, install tool kits, or adjust the Power Crimp Head without proper 

instruction and without first reading and understanding the instructions in the proper Manual or 
Specification Sheet.  See Chart above for the correct Manual or Specification Sheet. 

 

WARNING

NEVER

 

install tooling or service this tool while it is into any power source.  Make sure the 

power is turned off. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool.  It may cause severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

POWER 

CRIMP 

HEAD 

LOCKING PINS 

BATTERY 

POWERED 

TOOL

 

TOOLING KIT 

HAND CRIMP 

FRAME LONG 

AND SHORT

 

TOOLING KIT 

Summary of Contents for 63825-6000

Page 1: ...ing Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products CSP 6 3 Receptacle Terminal ...

Page 2: ...m in A B C 98891 3 1 87 1 93 0 074 0 076 3 60 3 70 0 142 0 146 X 2 by 2 2 07 2 13 0 081 0 084 X 5 2 27 2 33 0 089 0 092 X Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Maximum Width Maximum mm2 mm in mm in N Lb 98891 3 4 00 0 157 4 70 0 185 240 54 2 x 2 4 00 0 157 5 40 0 212 180 40 5 4 10 0 161 5 20 0 205 290 65 Tool Qualification Notes 1 Pull force should be measured wit...

Page 3: ...Install the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tighten in place See Figure 1 Locator Installation and Removal Follow the steps below to install or replace the locator See Figure 2 To install the locator 1 Position the locator with the hole over the brass pivot shaft and snap it into place To remove the locato...

Page 4: ... to its original position 6 Turn the Locator Lock Latch up to lock Make sure that the terminal is visually centered over the punch 7 Insert the proper wire over the terminal 8 Gently touch the wire stop with the end of the wire See Figure 6 and 7 9 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 10 Remove the...

Page 5: ...partially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a peri...

Page 6: ...er No Adapter Description Figure No 63825 6070 63810 1050 Hand Crimp Frame Short N A N A 9 63810 1000 Hand Crimp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kit...

Page 7: ... Date 04 26 13 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 6070 Tool Kit with Locator 1 3 63823 0573 Locator Base 1 4 63825 6075 Locator only REF ...

Page 8: ...Page 8 of 8 Revision A Revision Date 04 26 13 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 6070 63825 5770 Tool Kit 1 Visit our Web site at http www molex com ...

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