Hand Crimp Tool for CSP 6.3 Receptacle Terminal
Doc No: ATS-6382560HM
Release Date: 04-26-13
UNCONTROLLED COPY
Page 2 of 8
Revision: A
Revision Date: 04-26-13
▲
Insulation Crimp Note
:
Due to the terminal’s insulation grip design
and/or insulation diameter range, this tool
uses “overlap” form geometry in the
insulation punch for the 3mm² and 5mm²
wires. This produces an overlap insulation
crimp (A620 – compliant). While the
insulation punch profile may appear
“lopsided”, this is a normal condition for this
tool. See figure to the right.
The 2 x 2mm² insulation crimp punch uses
the standard “B” crimp.
CONDITIONS:
After crimping, the conductor profiles should measure the following (see notes below).
Terminal Series No.
Bell mouth
Conductor Brush
Bend Up Bend Down
Twist
Roll
mm
in.
mm
in.
Degrees (Max)
Degrees (Max)
98891
0.40 – 0.60 0.016 – 0.024 0.20 – 1.80 0.008 – 0.070
3
3
3
10
Terminal Series No.
Wire Size
Conductor Crimp
Profile
Height
Width
mm
2
mm
in.
mm
in.
A B C
98891
3
1.87 – 1.93 0.074 – 0.076
3.60 – 3.70 0.142 – 0.146
X
2 by 2
2.07 – 2.13 0.081 – 0.084
X
5
2.27 – 2.33 0.089 – 0.092
X
Terminal Series No.
Wire Size
Insulation Crimp
Pull Force
Minimum
Height Maximum Width Maximum
mm
2
mm
in.
mm
in.
N
Lb.
98891
3
4.00
0.157
4.70
0.185
240 54
2 x 2
4.00
0.157
5.40
0.212
180 40
5
4.10
0.161
5.20
0.205
290 65
Tool Qualification Notes:
1. Pull force should be measured with no influence from the insulation crimp.
2. Pull force on the 2 x 2mm² crimp is based on pulling one wire.
3. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the
minimum pull force specifications listed.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
