molex 63819-3800 Manual Download Page 1

Hand Crimp Tool for CTX64 Receptacle Terminals 

Doc No: ATS-6381938HM 

Release Date: 12-23-08 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: E 

Revision Date: 09-24-15 

TYPE 4A 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63819-3870

 

Hand Crimp Tool 

Order No. 63819-3800

 

 

FEATURES 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

 

Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: CTX64 Receptacle Terminals for 0.50, 0.75, 0.85mm

2

 and 20 AWG. 

Terminal 

Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Reel Form only 

AWG 

mm² 

mm 

In. 

mm 

In. 

502306 

502306-0112 
502306-0114 
502306-0122 

502306-0124 
502306-0212 
502306-0214 

502306-0222 
502306-0224 

502306-0405 
502306-0406 
502306-0409 

502306-0410 

502306-0412 
502306-0414 
502306-1112 

502306-1114 
502306-1122 
502306-1124 

502306-2112 
502306-2114 

502306-2122 
502306-2124 
502306-2305 

502306-2306 

502306-2309 
502306-2310 
502306-3112 

502306-3114 
502306-3212 
502306-3214 

502306-3405 
502306-3409 

502306-3412 
502306-3414 
502306-5305 

502306-5309 

0.50mm2-0.85mm2 

1.40-1.90  .055-.075  4.00-4.50  .158-.177 

20 AWG 

34803 

34803-0112 
34803-0114 
34803-0122 

34803-0124 
34803-0212 
34803-0214 

34803-0222 
34803-0224 

34803-0405 
34803-0406 
34803-0409 

34803-0410 

34803-0412 
34803-0414 
34803-1112 

34803-1114 
34803-1122 
34803-1124 

34803-2112 
34803-2114 

34803-2122 
34803-2124 
34803-2305 

34803-2306 

34803-2309 
34803-2310 
34803-3112 

34803-3114 
34803-3212 
34803-3214 

34803-3405 
34803-3409 

34803-3412 
34803-3414 
34803-5305 

34803-5309 

0.50mm2-0.85mm2 

1.40-1.90  .055-.075  4.00-4.50  .158-.177 

20 AWG 

34863 

34863-0212 
34863-0214 
34863-0405 

34863-0409 

34863-0412 
34863-0414 
34863-3212 

34863-3214 

34863-3405 
34863-3409 
34863-3412 

34863-3414 

0.50mm2-0.85mm2 

1.40-1.90  .055-.075  4.00-4.50  .158-.177 

20 AWG 

Summary of Contents for 63819-3800

Page 1: ...AWG mm mm In mm In 502306 502306 0112 502306 0114 502306 0122 502306 0124 502306 0212 502306 0214 502306 0222 502306 0224 502306 0405 502306 0406 502306 0409 502306 0410 502306 0412 502306 0414 502306 1112 502306 1114 502306 1122 502306 1124 502306 2112 502306 2114 502306 2122 502306 2124 502306 2305 502306 2306 502306 2309 502306 2310 502306 3112 502306 3114 502306 3212 502306 3214 502306 3405 50...

Page 2: ...0 20 0 55 008 022 0 20 1 00 008 039 1 2 4 6 Wire brush must be flush or below top of Conductor Crimp After crimping the crimp profiles should measure the following See notes on page 4 Terminal Series No Wire Size Conductor Insulation Pull Force Minimum Crimp Height Crimp Width Ref Crimp Height Maximum Crimp Width Maximum Wire Type mm2 AWG mm In mm In mm In mm In N Lb 502306 34803 34863 34970 T3ZHI...

Page 3: ...o the correct profile until the terminal is fully seated and stops 3 Gently pivot the locator closed 4 Bring down the wire stop blade make sure the wire stop blade is fully seated on the terminal behind the conductor grip section 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is par...

Page 4: ...e warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CA...

Page 5: ...rvice this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Ord...

Page 6: ...ANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 7 M4 X 14mm LONG BHCS 2 5 1 PARTS LIST Hand Crimp Tool 63819 3800 Item Order Number Description Quantity 1 63819 3870 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Long 1 Ref 3 63819 3875 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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