molex 63819-3800 Manual Download Page 2

Hand Crimp Tool for CTX64 Receptacle Terminals 

Doc No: ATS-6381938HM 

Release Date: 12-23-08 

UNCONTROLLED COPY

 

Page 2 of 6 

Revision: E 

Revision Date: 09-24-15 

INSUL CRIMP 

BRUSH 

STRIP 

LENGTH 

BELL 

MOUTH 

CONDUCTOR 

CRIMP 

BEND 

DOWN 

BEND UP 

ROLLING 

CRIMP HEIGHT 

TWISTING 

CUT-OFF 

TAB 

SEAM 

34970 

34970-3112 
34970-3114 
34970-3212 
34970-3214 

34970-3405 

34970-3409 
34970-3412 

 

34970-3414 

34970-5305 
34970-5309 

 

0.50mm2-0.85mm2 

1.40-1.90  .055-.075  4.00-4.50  .158-.177 

20 AWG 

Customer to cut off terminal from reel: 0.30mm (.012”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 

 
 
 
 

 
 
 

CRIMP SPECIFICATION 

 

Terminal Series No. 

Bell mouth 

Conductor Brush  Bend up    Bend Down  Twist   Roll 

mm 

In. 

mm 

In. 

Degree (Max) 

Degree (Max) 

502306 

34803 
34863 

34970 

0.20-0.55  .008-.022  0.20-1.00  .008-.039 

 Wire brush must be flush or below top of Conductor Crimp. 

 
After crimping, the crimp profiles should measure the following (See notes on page 4). 

Terminal 

Series No. 

Wire Size 

Conductor 

Insulation 

Pull Force 

Minimum 

Crimp Height 

Crimp Width 

(Ref) 

Crimp Height 

Maximum 

Crimp Width 

Maximum 

Wire Type mm

2

 / AWG 

mm 

In. 

mm 

In. 

mm 

In. 

mm 

In. 

Lb. 

502306 

34803 

34863 
34970 

T3ZHID 

0.50 

0.90-1.00  .035-.039  1.40  .055  2.00 

.079  1.90  .075 

70  15.8 

AVSS 

0.50 

0.90-1.00  .035-.039  1.40  .055  2.00 

.079  1.90  .075 

90  20.3 

T3ZHID 

0.75 

1.00-1.10  .039-.043  1.40  .055  2.00 

.079  1.90  .075 

90  20.3 

AVSS 

0.85 

1.05-1.15  .041-.045  1.40  .055  2.00 

.079  1.90  .075  130  29.3 

TXL 

20 AWG  0.90-1.00  .035-.039  1.40  .055  2.00 

.079  1.90  .075 

90  20.3 

 

Terminal 

Series No. 

Wire Size 

Profile 

20 AWG 

0.50mm

 

0.75mm

2

  0.85mm

2

 

Wire Type mm

2

 / AWG 

502306 

34803 

34863 
34970 

T3ZHID 

0.50 

 

 

AVSS 

0.50 

 

 

T3ZHID 

0.75 

 

 

AVSS 

0.85 

 

 

TXL 

20 AWG 

 

 

Summary of Contents for 63819-3800

Page 1: ...AWG mm mm In mm In 502306 502306 0112 502306 0114 502306 0122 502306 0124 502306 0212 502306 0214 502306 0222 502306 0224 502306 0405 502306 0406 502306 0409 502306 0410 502306 0412 502306 0414 502306 1112 502306 1114 502306 1122 502306 1124 502306 2112 502306 2114 502306 2122 502306 2124 502306 2305 502306 2306 502306 2309 502306 2310 502306 3112 502306 3114 502306 3212 502306 3214 502306 3405 50...

Page 2: ...0 20 0 55 008 022 0 20 1 00 008 039 1 2 4 6 Wire brush must be flush or below top of Conductor Crimp After crimping the crimp profiles should measure the following See notes on page 4 Terminal Series No Wire Size Conductor Insulation Pull Force Minimum Crimp Height Crimp Width Ref Crimp Height Maximum Crimp Width Maximum Wire Type mm2 AWG mm In mm In mm In mm In N Lb 502306 34803 34863 34970 T3ZHI...

Page 3: ...o the correct profile until the terminal is fully seated and stops 3 Gently pivot the locator closed 4 Bring down the wire stop blade make sure the wire stop blade is fully seated on the terminal behind the conductor grip section 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is par...

Page 4: ...e warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we will repair or exchange the tool free of charge This repair or exchange will not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Repetitive use of this tool should be avoided CA...

Page 5: ...rvice this tool while it is into any power source Disconnect the power by unplugging or turn off the Actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or serving this tool The chart below shows all applications for this Modular Crimp Head Modular Crimp Head Order No Tool Ord...

Page 6: ...ANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 7 M4 X 14mm LONG BHCS 2 5 1 PARTS LIST Hand Crimp Tool 63819 3800 Item Order Number Description Quantity 1 63819 3870 Modular Crimp Head 1 Ref 2 63816 0050 Hand Crimp Frame Long 1 Ref 3 63819 3875 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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