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Hand Crimp Tool For Quick Disconnect, Female Terminals 

Doc No: ATS-638252800 

Release Date: 09-12-12 

UNCONTROLLED COPY

 

Page 6 of 7 

Revision: A 

Revision Date: 09-12-12 

Figure 12

 

SQUEEZE 

THE LINK IN 

THE HANDLE 

HOLD THE HAND 

TOOL IN POSITION 

SETTING 

WHEEL 

RATCHET 

RELEASE LEVER 

 
1.

 

Hold the hand tool in the palm of your hand as shown in Figure 10.  Using the index finger squeeze the link 
towards the top of the hand tool 
frame.  This will release the preload 
adjustment wheel. 

2.

 

Rotate the setting wheel counter-
clockwise (CCW) to increase handle 
force.  The numbers will display 
higher.  To decrease handle force 
rotate the setting wheel clockwise 
(CW). 

3.

 

Release the link to lock the setting 
wheel in place. 

4.

 

Check the crimp specifications or 
conduct a pull test after tool handle 
preload force is adjusted. 

 

Warranty 

 
This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Certification 

 
Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify 
hand tools. 
 

%

 

This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 
25mm (1.00”) per minute.  See the Molex web site for the Quality Crimp Handbook for more information on pull 
testing. 

%

 

If the tool does not meet minimum pull force values, handle preload should be increased and the pull test 
rerun, (See How to Adjust Preload). 

%

 

When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and 
replaced. 

Summary of Contents for 63825-2800

Page 1: ...top holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products Quick Disconnect Female for 0 5 0 8mm 1 0mm and 18 20 AWG wire Terminal Series No Terminal Order No Wire Size Insulation Diameter Maximum Strip Length mm AWG mm In mm In 94...

Page 2: ... uses overlap form geometry in the insulation punch This produces an overlap insulation crimp A620 compliant While the insulation punch profile may appear lopsided this is a normal condition for this tool See figure to the right Some tools with multiple crimp pockets may not have the overlap profile on all pockets OPERATION CAUTION Install only Molex terminals listed above with this tool Do not cr...

Page 3: ...ocator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the crimping position 5 Close the tool handle until the first ratchet position engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles ...

Page 4: ... Must exceed the Minimum pull force specifications listed Locator Replacement See the parts list on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift ...

Page 5: ...s that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000...

Page 6: ...not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use...

Page 7: ...12 12 UNCONTROLLED COPY Page 7 of 7 Revision A Revision Date 09 12 12 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 2800 Hand Crimp Tool Figure 13 1 63825 2875 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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