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Hand Crimp Tool For Quick Disconnect, Female Terminals 

Doc No: ATS-638252800 

Release Date: 09-12-12 

UNCONTROLLED COPY

 

Page 3 of 7 

Revision: A 

Revision Date: 09-12-12 

RELEASE 

LOCATOR BUTTON 

TERMINAL 

Figure 3 

LOCATOR 

PUSHED THRU 

TOOLING 

TERMINAL 

LOCATOR 

BUTTON 

PUSHED IN 

LOCATOR 

PRE-STRIPPED WIRE 

TERMINAL 

WIRE AGAINST THE 

WIRE STOP 

Figure 5 

TERMINAL 

WIRE 

WIRE STOP IS PART 

OF THE LOCATOR 

 
3.

 

While holding the locator button in, load the terminal into the proper nest opening in the locator based on the 
wire gauge or terminal type markings on the hand tooling.  See Figure 3. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
4.

 

Release the locator button, allowing the locator to return to the 
crimping position. 

5.

 

Close the tool handle until the first ratchet position engages.  See 
Figure 4. 

6.

 

Insert the properly stripped wire through the terminal and against the 
wire stop.  See Figure 5. 

7.

 

Crimp the terminal by squeezing the tool handles until the ratchet 
mechanism cycle has been completed.  Release the handles to open 
the jaws. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Note: The tamper proof ratchet action will not release the tool until it has been fully closed. 

 

PARTIALLY 

CLOSE HANDLE 

TOOLING 

PARTIALLY 

CLOSED 

Figure 4 

FIRST RATCHET 

POSITION 

OPEN 

POSITION 

Summary of Contents for 63825-2800

Page 1: ...top holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products Quick Disconnect Female for 0 5 0 8mm 1 0mm and 18 20 AWG wire Terminal Series No Terminal Order No Wire Size Insulation Diameter Maximum Strip Length mm AWG mm In mm In 94...

Page 2: ... uses overlap form geometry in the insulation punch This produces an overlap insulation crimp A620 compliant While the insulation punch profile may appear lopsided this is a normal condition for this tool See figure to the right Some tools with multiple crimp pockets may not have the overlap profile on all pockets OPERATION CAUTION Install only Molex terminals listed above with this tool Do not cr...

Page 3: ...ocator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the crimping position 5 Close the tool handle until the first ratchet position engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles ...

Page 4: ... Must exceed the Minimum pull force specifications listed Locator Replacement See the parts list on the last page of this document for the proper locator order number Follow the steps below to replace the locator 1 Open the crimp hand tool 2 Squeeze gently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift ...

Page 5: ...s that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000...

Page 6: ...not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use...

Page 7: ...12 12 UNCONTROLLED COPY Page 7 of 7 Revision A Revision Date 09 12 12 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 2800 Hand Crimp Tool Figure 13 1 63825 2875 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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