Appli-Mate (RAST2.5 Power) Manual Terminator
Doc. No: TM-622030000
Release Date: 12-19-07
UNCONTROLLED COPY
Page 6 of 16
Revision: D
Revision Date: 10-10-16
General Descrition
1.1.
Description
The 62203-0000 Appli-Mate (RAST2.5 Power)
Manual Terminator, complete with arbor press, is
designed to terminate the Appli-Mate (RAST2.5
Power) female connector series (91627 and 91791)
onto discrete wire (0.50mm² or 0.75mm²). The
connectors are supplied as a stack. The stack is a
series of connectors attached by tabs that are cut
apart during termination. The terminator will
accommodate circuit size 2 through 12. An operator
loads a connector into the nest, inserts the wires into
position, and cycles the press. When the cycle is
complete, the operator removes the harness. This
terminator is ideally suited for low to medium volume
production.
1.2.
Features
Bench top operation.
Manual operation, no air or electricity required.
Wire tension adjustment
Quick release lever for harness removal
Adjustable press lever for operator comfort
1.3.
Technical Specification
Dimensions
Width: 210mm (8.3")
Depth: 136mm (5.4")
without connector support
Depth: 485mm (19.1")
with connector support
Height: 525mm (20.7")
Weight
18.1kg (40lbs)
Rate
Approximately 450 discrete wires per hour
depending on operator skill.
1.4.
Delivery Check
Carefully remove the Terminator from its shipping
container and determine that the following items
are included in the package.
Order No.
Qty.
62203-0000 Appli-Mate Manual Terminator
(RAST2.5 Power)
1
62201-7414 Housing Load Platform
1
TM-622030000
Instruction Manual
1
1.5.
Installation
Set the press on a bench of suitable height and
capable of supporting at least 70 kg (155 Lbs).
Using the two (2) M4 X 12 FHCS supplied with the
press, mount the Housing Load Platform to the
press as shown in Figure 1-1. (Also see the
assembly drawing in Section 3.) There are two (2)
clearance holes in the Press Frame (see Figure 1-1)
for M8 or 5/16 in. screws, if it is desired to bolt the
press to the bench. Make sure there is adequate
room around the press for the operator to load
connectors and to store wires and finished
harnesses. Make certain there is adequate lighting.
1.6.
Setup
Termination Height (Figure 1-1 and 1-2)
In order to insure the connector top half is
correctly seated in the lower half and that the
wires are correctly terminated, it may necessary
to adjust the termination height. This is done as
follows:
1.
To adjust the termination height, loosen the
three (3) socket head cap screws that lock the
adaptor block to the press frame.
2.
To decrease the termination height (the height
of the connector after termination) turn the
height adjusting knob counterclockwise. To
increase the height, turn the knob clockwise.
3.
When the desired height is set, tighten the
locking screws. The height of the terminated
connector should be 15.10mm ± 0.10 (0.594” ±
.004).
