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Appli-Mate (RAST2.5 Power) Manual Terminator

 

Doc. No: TM-622030000 

Release Date: 12-19-07 

UNCONTROLLED COPY

 

Page 10 of 16 

Revision: D 

Revision Date: 10-10-16 

 

2.1

 

Maintenance 

 

(See Chart 2.1 for maintenance scheduling,)

 

 

Cleaning 

 

The APPLI-MATE (RAST2.5 Power) Manual Terminator should be cleaned at least once a day with a soft 
brush to remove dust and debris. 

 
 
 
 

Lubrication 

 

The press requires regular lubrication on a monthly basis. Place a small amount of lubricant with Teflon, 
such as Permatex “Superlube”, on the sliding surfaces. 

 

An example of a maintenance chart is shown below.  Copy and use this chart to track the maintenance of your 
Terminator or use this as a template to create you own schedule or use your company’s standard chart, if 
applicable. 
 

Preventive Maintenance Chart 

 

Daily:  

Clean.  See Section 2.1. 

As Required:  

Lubricate.  See Section 2.1. 

 

CHECK SHEET  MONTH                       YEAR  _________ 

 
 

Week 

Daily 

Cycles 

Daily 

Clean 

Days of the Week 

Solution 

MON  TUE  WED  THU  FRI  SAT 

SUN 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cleaning 

Reapply grease 

Reapply oil 

 

 

 

 

 

 

 

 

 

Soft Brush Industrial 

 Degreaser 

Inspect all tooling, feed 

fingers etc. for wear 

 

 

 

 

 

 

 

 

 

Replace if signs of wear. 

 
Schedule should be adjusted up or down depending on usage.  Molex recommends that a log of preventive 
maintenance be kept with the press. 

 

CAUTION: 

Using compressed air to clean the Terminator is not recommended as 

debris could become jammed in the tooling and/or come flying out at the operator.

 

Summary of Contents for 622030000

Page 1: ...wer Manual Terminator Doc No TM 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 1 of 16 Revision D Revision Date 10 10 16 APPLI MATE RAST2 5 Power MANUAL TERMINATOR Operation Manual Description Operation Maintenance ...

Page 2: ...6 WARNING NEVER OPERATE SERVICE INSTALL OR ADJUST THIS MACHINE WITHOUT PROPER INSTRUCTION AND WITHOUT FIRST READING AND UNDERSTANDING THE INSTRUCTIONS IN THIS MANUAL WORK SAFELY AT ALL TIMES For Service Contact Your Local Molex Sales Office Molex Application Tooling Group 2200 Wellington Court Lisle Illinois 60532 Tel 630 969 4550 Fax 630 505 0049 ...

Page 3: ...ate 12 19 07 UNCONTROLLED COPY Page 3 of 16 Revision D Revision Date 10 10 16 Table of Contents SECTION 1 General Description Installation and Operation 2 Maintenance Perishable Parts Spare Parts and Troubleshooting 3 Parts List and Assembly Drawings Connector Series Chart ...

Page 4: ...o TM 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 4 of 16 Revision D Revision Date 10 10 16 Section 1 General Description 1 1 Description 1 2 Features 1 3 Technical Specifications 1 4 Delivery Check 1 5 Installation 1 6 Setup 1 7 Operation ...

Page 5: ... UNCONTROLLED COPY Page 5 of 16 Revision D Revision Date 10 10 16 Figure 1 1 HOUSING LOAD PLATFORM CONNECTOR NEST WIRE GUIDES PRESS FRAME MOUNTING HOLES PRESS FRAME UPPER TOOLING ADAPTER BLOCK PRESS LEVER Principal Mechanical parts of the Appli Mate RAST2 5 Power Terminator 62203 0000 ...

Page 6: ...nator from its shipping container and determine that the following items are included in the package Order No Qty 62203 0000 Appli Mate Manual Terminator RAST2 5 Power 1 62201 7414 Housing Load Platform 1 TM 622030000 Instruction Manual 1 1 5 Installation Set the press on a bench of suitable height and capable of supporting at least 70 kg 155 Lbs Using the two 2 M4 X 12 FHCS supplied with the pres...

Page 7: ...ove the locking screw for the adjustable guide block and position the guide to fit the desired connector stack Place the stack on the connector support and slide it forward until it is between the fixed and the adjustable guide blocks See Figure 1 3 2 Replace the locking screw if it was removed but do not tighten 3 Slide the adjustable guide block toward the fixed guide block until the connector s...

Page 8: ...re 1 6 5 Push the knob on the housing locator all the way to the right 6 Load the wires individually by inserting them through the wire guides into the holes of the connector and up against the stop 7 Move housing positioner away from the connector WARNING If the positioner is not moved the press ram will hit the positioner and damage it 8 When all wires are loaded cycle the press by pulling the p...

Page 9: ...anual Terminator Doc No ATS 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 9 of 16 Revision A Revision Date 12 19 07 Section 2 Set Up and Operation 2 1 Maintenance 2 2 Perishable Parts 2 3 Spare Parts 2 4 Troubleshooting ...

Page 10: ...ack the maintenance of your Terminator or use this as a template to create you own schedule or use your company s standard chart if applicable Preventive Maintenance Chart Daily Clean See Section 2 1 As Required Lubricate See Section 2 1 CHECK SHEET MONTH YEAR _________ Week Daily Cycles Daily Clean Days of the Week Solution MON TUE WED THU FRI SAT SUN 1 2 3 4 Cleaning Reapply grease Reapply oil S...

Page 11: ...ator Spare parts are available Moving and functioning parts can be damaged or wear out over time and will require replacement Molex recommends that the customer keep some or all of them in stock to reduce production down time These parts are identified in the Parts List See Section 3 2 4 Troubleshooting Symptom Cause Solution Termination height not within specification Termination tooling height n...

Page 12: ...AST2 5 Power Manual Terminator Doc No TM 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 12 of 16 Revision D Revision Date 10 10 16 Section 3 3 1 Parts Lists and Assembly Drawings 3 2 Connector Series Chart ...

Page 13: ... 0003 Guide Left Housing 1 14 62203 0004 62203 0004 Guide Right Housing 1 15 62203 0005 62203 0005 Holder Wire Guide 1 16 62203 0006 62203 0006 Guide Wire 12 RSP 17 62203 0007 62203 0007 Cover Guide Front 1 18 62203 0008 62203 0008 Shaft Pivot 1 19 62203 0009 62203 0009 Release Lever 1 20 62203 0011 62203 0011 Base Tool 1 21 62203 0013 62203 0013 Hold Down Spring 1 22 62203 0015 62203 0015 Positio...

Page 14: ...nd of the description column means this item is a Recommended Spare Part See Section 2 3 for description of recommended spare part 2 The PP appearing at the end of the description column means this item is a Perishable Part See Section 2 2 for description of perishable part 3 The termination blade supplied with the Manual Terminator will terminate all circuit sizes of RAST2 5 Power connectors with...

Page 15: ... Revision D Revision Date 10 10 16 21 17 26 30 50 36 28 54 13 38 43 14 53 12 54 34 11 27 19 53 2 51 2 34 40 37 41 29 31 41 16 18 22 15 Figure 3 1 35 32 33 32 49 46 40 4 20 55 52 3 56 44 44 9 42 45 10 47 7 24 2 1 53 5 25 23 39 48 2 2 2 12 12 2 2 2 2 2 2 2 3 6 3 9 6 2 Appli Mate RAST2 5 Power Manual Terminator Assembly ...

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