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Appli-Mate (RAST2.5 Power) Manual Terminator

Doc. No: TM-622030000

Release Date: 12-19-07

UNCONTROLLED COPY

Page 3 of 16

Revision: D

Revision Date: 10-10-16

Table of Contents

SECTION

1.

General Description, Installation, and Operation

2.

Maintenance, Perishable Parts, Spare Parts and Troubleshooting

3.

Parts List and Assembly Drawings,

Connector Series Chart

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Summary of Contents for 622030000

Page 1: ...wer Manual Terminator Doc No TM 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 1 of 16 Revision D Revision Date 10 10 16 APPLI MATE RAST2 5 Power MANUAL TERMINATOR Operation Manual Description Operation Maintenance ...

Page 2: ...6 WARNING NEVER OPERATE SERVICE INSTALL OR ADJUST THIS MACHINE WITHOUT PROPER INSTRUCTION AND WITHOUT FIRST READING AND UNDERSTANDING THE INSTRUCTIONS IN THIS MANUAL WORK SAFELY AT ALL TIMES For Service Contact Your Local Molex Sales Office Molex Application Tooling Group 2200 Wellington Court Lisle Illinois 60532 Tel 630 969 4550 Fax 630 505 0049 ...

Page 3: ...ate 12 19 07 UNCONTROLLED COPY Page 3 of 16 Revision D Revision Date 10 10 16 Table of Contents SECTION 1 General Description Installation and Operation 2 Maintenance Perishable Parts Spare Parts and Troubleshooting 3 Parts List and Assembly Drawings Connector Series Chart ...

Page 4: ...o TM 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 4 of 16 Revision D Revision Date 10 10 16 Section 1 General Description 1 1 Description 1 2 Features 1 3 Technical Specifications 1 4 Delivery Check 1 5 Installation 1 6 Setup 1 7 Operation ...

Page 5: ... UNCONTROLLED COPY Page 5 of 16 Revision D Revision Date 10 10 16 Figure 1 1 HOUSING LOAD PLATFORM CONNECTOR NEST WIRE GUIDES PRESS FRAME MOUNTING HOLES PRESS FRAME UPPER TOOLING ADAPTER BLOCK PRESS LEVER Principal Mechanical parts of the Appli Mate RAST2 5 Power Terminator 62203 0000 ...

Page 6: ...nator from its shipping container and determine that the following items are included in the package Order No Qty 62203 0000 Appli Mate Manual Terminator RAST2 5 Power 1 62201 7414 Housing Load Platform 1 TM 622030000 Instruction Manual 1 1 5 Installation Set the press on a bench of suitable height and capable of supporting at least 70 kg 155 Lbs Using the two 2 M4 X 12 FHCS supplied with the pres...

Page 7: ...ove the locking screw for the adjustable guide block and position the guide to fit the desired connector stack Place the stack on the connector support and slide it forward until it is between the fixed and the adjustable guide blocks See Figure 1 3 2 Replace the locking screw if it was removed but do not tighten 3 Slide the adjustable guide block toward the fixed guide block until the connector s...

Page 8: ...re 1 6 5 Push the knob on the housing locator all the way to the right 6 Load the wires individually by inserting them through the wire guides into the holes of the connector and up against the stop 7 Move housing positioner away from the connector WARNING If the positioner is not moved the press ram will hit the positioner and damage it 8 When all wires are loaded cycle the press by pulling the p...

Page 9: ...anual Terminator Doc No ATS 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 9 of 16 Revision A Revision Date 12 19 07 Section 2 Set Up and Operation 2 1 Maintenance 2 2 Perishable Parts 2 3 Spare Parts 2 4 Troubleshooting ...

Page 10: ...ack the maintenance of your Terminator or use this as a template to create you own schedule or use your company s standard chart if applicable Preventive Maintenance Chart Daily Clean See Section 2 1 As Required Lubricate See Section 2 1 CHECK SHEET MONTH YEAR _________ Week Daily Cycles Daily Clean Days of the Week Solution MON TUE WED THU FRI SAT SUN 1 2 3 4 Cleaning Reapply grease Reapply oil S...

Page 11: ...ator Spare parts are available Moving and functioning parts can be damaged or wear out over time and will require replacement Molex recommends that the customer keep some or all of them in stock to reduce production down time These parts are identified in the Parts List See Section 3 2 4 Troubleshooting Symptom Cause Solution Termination height not within specification Termination tooling height n...

Page 12: ...AST2 5 Power Manual Terminator Doc No TM 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 12 of 16 Revision D Revision Date 10 10 16 Section 3 3 1 Parts Lists and Assembly Drawings 3 2 Connector Series Chart ...

Page 13: ... 0003 Guide Left Housing 1 14 62203 0004 62203 0004 Guide Right Housing 1 15 62203 0005 62203 0005 Holder Wire Guide 1 16 62203 0006 62203 0006 Guide Wire 12 RSP 17 62203 0007 62203 0007 Cover Guide Front 1 18 62203 0008 62203 0008 Shaft Pivot 1 19 62203 0009 62203 0009 Release Lever 1 20 62203 0011 62203 0011 Base Tool 1 21 62203 0013 62203 0013 Hold Down Spring 1 22 62203 0015 62203 0015 Positio...

Page 14: ...nd of the description column means this item is a Recommended Spare Part See Section 2 3 for description of recommended spare part 2 The PP appearing at the end of the description column means this item is a Perishable Part See Section 2 2 for description of perishable part 3 The termination blade supplied with the Manual Terminator will terminate all circuit sizes of RAST2 5 Power connectors with...

Page 15: ... Revision D Revision Date 10 10 16 21 17 26 30 50 36 28 54 13 38 43 14 53 12 54 34 11 27 19 53 2 51 2 34 40 37 41 29 31 41 16 18 22 15 Figure 3 1 35 32 33 32 49 46 40 4 20 55 52 3 56 44 44 9 42 45 10 47 7 24 2 1 53 5 25 23 39 48 2 2 2 12 12 2 2 2 2 2 2 2 3 6 3 9 6 2 Appli Mate RAST2 5 Power Manual Terminator Assembly ...

Page 16: ...7 3005 91627 3006 91627 3501 91627 3502 91627 3503 91627 3504 6 91627 4001 91627 4002 91627 4003 91627 4004 91627 4005 91627 4006 91627 4007 91627 4501 91627 4502 91627 4503 7 91627 5001 91627 5002 91627 5003 91627 5004 91627 5005 91627 5006 91627 5501 91627 5502 91627 5503 91627 5504 91627 5505 8 91627 6001 91627 6002 91627 6501 91627 6502 9 91627 7001 91627 7002 91627 7003 91627 7501 91627 7502 ...

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