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molex 62201-7500, Operation Manual

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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0622017500 - ARBOR PRESS - RAST 5.0 
Contact us: [email protected] Website: www.integrated-circuit.com

RAST 5.0 Arbor Press 

Doc: No: TM-622017500 

Release Date: 12-20-00 

UNCONTROLLED COPY

 

Page 17 of 19 

Revision: E 

Revision Date: 08-14-09 

 

Section 5 

 

5.1

 

Connector Series Chart  

 

Products: 5.00mm (.197") Pitch Appli-Mate™ RAST 5.0 IDT Connector Assemblies 1 thru 12 Circuits. 
 

Connector 

Series No. 

Circuit Size 

4A 

Connector Assembly Order No. 

91954-0001  91954-0002  91954-0003  91954-0004  91954-0005  91954-0006  91954-0007 
91954-0008  91954-0009  91954-0010  91954-0011  91954-0012  91954-0013  91954-0014 
91954-0015  91954-0016  91954-0017  91954-0018  91954-0019  91954-0020  91954-0021 
91954-0022  91954-0023  91954-0024  91954-0025  91954-0026  91954-0027  91954-0028 

2 

91954-0029 

 

 

 

 

 

 

919540100  91954-0101  91954-0102  91954-0103  91954-0104  91954-0105  91954-0106 

91954-0107  91954-0108  91954-0109  91954-0110  91954-0111  91954-0112  91954-0113 
91954-0114  91954-0115  91954-0116  91954-0117  91954-0118  91954-0119  91954-0120 

3 

91954-0121  91954-0122 

 

 

 

 

 

91954-0201  91954-0202  91954-0203  91954-0204  91954-0205  91954-0206  91954-0207 

4 

91954-0208  91954-0209  91954-0210  91954-0211  91954-0212 

 

 

91954-0301  91954-0302  91954-0303  91954-0304  91954-0305  91954-0306  91954-0307 

5 

91954-0308  91954-0309  91954-0310  91954-0311  91954-0312  91954-0313  91954-0314 
91954-0401  91954-0402  91954-0403  91954-0404  91954-0405  91954-0406  91954-0407 

6 

91954-0408  91954-0409 

 

 

 

 

 

91954-0501  91954-0502  91954-0503  91954-0504  91954-0505  91954-0506  91954-0507 

7 

91954-0508  91954-0509 

 

 

 

 

 

91954-0601  91954-0602  91954-0603  91954-0604  91954-0605  91954-0606  91954-0607 

8 

91954-0608 

 

 

 

 

 

 

9 

919540701  91954-0702  91954-0703  91954-0704  91954-0705  91954-0706 

 

91954-0801  91954-0802  91954-0803  91954-0804  91954-0805  91954-0806  91954-0807 

10 

91954-0808  91954-0809 

 

 

 

 

 

11 

91954-0901  91954-0902 

 

 

 

 

 

91954 

12 

91954-1001  91954-1002 

 

 

 

 

 

 

Connector 

Series No. 

Circuit Size 

6A 

Connector Assembly Order No. 

90833-0001  90833-0002  90833-0003  90833-0004  90833-0005  90833-0006  90833-0007 
90833-0008  90833-0009  90833-0010  90833-0011  90833-0012  90833-0013  90833-0014 
90833-0015  90833-0016  90833-0017  90833-0018  90833-0019  90833-0020  90833-0021 
90833-0022  90833-0025  90833-0026  90833-0027  90833-0028  90833-0032  90833-0047 
90833-0048  90833-0050  90833-0051  90833-0052  90833-0053  90833-0054  90833-0056 
90833-0057  90833-0058  90833-0059  90833-0060  90833-0061  90833-0062  90833-0063 
90833-0064  90833-0065  90833-0066  90833-0069  90833-0070  90833-0071  90833-0072 

2 

90833-0073  90833-0074 

 

 

 

 

 

90833-0500  90833-0501  90833-0502  90833-0503  90833-0504  90833-0505  90833-0506 
90833-0507  90833-0508  90833-0509  90833-0510  90833-0511  90833-0513  90833-0524 
90833-0526  90833-0528  90833-0529  90833-0530  90833-0531  90833-0532  90833-0533 
90833-0534  90833-0535  90833-0536  90833-0537  90833-0538  90833-0539  90833-0540 

3 

90833-0541  90833-0542 

 

 

 

 

 

90833-1251  90833-1252  90833-1253  90833-1254  90833-1255  90833-1256  90833-1257 
90833-1258  90833-1259  90833-1260  90833-1261  90833-1262  90833-1264  90833-1267 

90833 

90833-1271  90833-1272  90833-1273  90833-1276  90833-1277  90833-1279  90833-1282 

4 

90833-1283  90833-1284 

 

 

 

 

 

 

5 

90833-2001  90833-2002  90833-2006  90833-2007  90833-2008  90833-2010  90833-2011 

                            18 / 20

                            18 / 20

Summary of Contents for 62201-7500

Page 1: ...ellent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0622017500 0622017500 For any questions you can email us directly For any questions you can email us directly sales integrated ...

Page 2: ...AST 5 0 Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 1 of 19 Revision E Revision Date 08 14 09 RAST 5 0 ARBOR PRESS TERMINATOR Order Number 62201 7500 Operation Manual Description Operation Maintenance ...

Page 3: ...ROLLED COPY Page 2 of 19 Revision E Revision Date 08 14 09 WARNING NEVER OPERATE SERVICE INSTALL OR ADJUST THIS MACHINE WITHOUT PROPER INSTRUCTION AND WITHOUT FIRST READING AND UNDERSTANDING THE INSTRUCTIONS IN THIS MANUAL AND ALL APPLICABLE PRESS AND OR WIRE PROCESSING MACHINE MANUALS WORK SAFELY AT ALL TIMES For Service Contact Your Local Molex Sales Office Molex Application Tooling Group 2200 W...

Page 4: ... com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 3 of 19 Revision E Revision Date 08 14 09 Table of Contents SECTION 1 General Description 2 Set Up and Operation 3 Maintenance Perishable Parts Spare Parts and Troubleshooting 4 Parts List and Assembly Drawings 5 Connector Series Chart ...

Page 5: ...AST 5 0 Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 4 of 19 Revision E Revision Date 08 14 09 Section 1 General Description 1 1 Description 1 2 Features 1 3 Technical Specifications 1 4 Delivery Check ...

Page 6: ... Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 5 of 19 Revision E Revision Date 08 14 09 CONNECTOR SUPPORT GUIDE SPACER ADJUSTABLE GUIDE BASE PLATE PRESS FRAME UPPER TOOLING ADAPTER BLOCK PRESS LEVER Figure 1 1 ADJUSTING KNOB Principal Mechanical parts of the RAST 5 0 Terminator 62201 7500 ...

Page 7: ...operator loads a connector into the nest inserts the wires into position and operates the press When termination is complete the operator removes the harness This terminator is ideally suited for low to medium volume production 1 2 Features Bench mounted operation Manual operation no air or electricity required Easily moved from one location to another 1 3 Technical Specification Dimensions Width ...

Page 8: ...500 ARBOR PRESS RAST 5 0 Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 7 of 19 Revision E Revision Date 08 14 09 Section 2 Set Up and Operation 2 1 Installation 2 2 Set Up 2 3 Operation ...

Page 9: ...ssary to adjust the termination height This is done as follows 1 To adjust the termination height loosen the three 3 socket head cap screws that lock the adaptor block to the press frame 2 To decrease the termination height the height of the connector after termination turn the height adjusting knob counterclockwise To increase the height turn the knob clockwise 3 When the desired height is set ti...

Page 10: ...atings 6 and 16 AMPS The 16 AMP connectors 90835 91779 and 92000 series are slightly taller than the 6 AMP connectors 90833 90888 and 91338 series therefore the tooling has to be adjusted to accommodate the different heights That is done as follows 1 Loosen the two 2 adjustable guide locking screws See Figure 2 2 2 If changing to the larger 16A connectors pull the guide shim out until it stops OR ...

Page 11: ...ad a stack of connectors in between the guide blocks as shown in Figure 2 2 2 Push the connector stack forward until the first connector clicks into position there are detents that prevent the connectors from backing up 3 Load the wires individually by inserting them in the wire guides then pushing them through the holes in the connector and up against the stop See Figure 2 4 4 When the wires are ...

Page 12: ...RBOR PRESS RAST 5 0 Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 11 of 19 Revision E Revision Date 08 14 09 Section 3 3 1 Maintenance 3 2 Perishable Parts 3 3 Spare Parts 3 4 Troubleshooting ...

Page 13: ...ying out at the operator Lubrication The press needs regular lubrication on a monthly basis Place a small amount of lubricant with Teflon such as Permatex Superlube on the sliding surfaces An example of a maintenance chart is shown below Copy and use this chart to track the maintenance of your Terminator or use this as a template to create you own schedule or use your company s standard chart if a...

Page 14: ...ntaining this press Spare parts are available Moving and functioning parts can be damaged or wear out over time and will require replacement Molex recommends that the customer keep some or all of them in stock to reduce production down time These parts are identified in the Parts List See Section 4 3 4 Troubleshooting Symptom Cause Solution Termination height is too high too low Termination punch ...

Page 15: ...t of 0622017500 ARBOR PRESS RAST 5 0 Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 14 of 19 Revision E Revision Date 08 14 09 Section 4 4 1 Parts Lists and Assembly Drawings ...

Page 16: ...2201 7430 Press Toggle 1 10 62201 7501 Base Tool 1 11 62201 7502 Blade Cutoff PP 1 12 62201 7503 Block Ram 1 13 62201 7504 Guide Right Housing 1 14 62201 7507 Guide Housing Front 1 15 62201 7508 Guide Left Housing 1 16 62201 7509 Locator Housing Right 1 17 62201 7510 Locator Housing Left 1 18 62201 7511 Spacer Housing 6 AMP 1 19 62201 7512 Guide Top Wire 16 AMP 1 20 62201 7513 Guide Top Wire 6 AMP...

Page 17: ...Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 16 of 19 Revision E Revision Date 08 14 09 Figure 4 1 14 2 1 16 12 26 20 7 24 31 23 18 22 29 19 30 28 32 27 9 12 4 12 3 25 15 8 11 17 21 5 13 6 2 2 2 30 10 Assembly ...

Page 18: ...54 0502 91954 0503 91954 0504 91954 0505 91954 0506 91954 0507 7 91954 0508 91954 0509 91954 0601 91954 0602 91954 0603 91954 0604 91954 0605 91954 0606 91954 0607 8 91954 0608 9 919540701 91954 0702 91954 0703 91954 0704 91954 0705 91954 0706 91954 0801 91954 0802 91954 0803 91954 0804 91954 0805 91954 0806 91954 0807 10 91954 0808 91954 0809 11 91954 0901 91954 0902 91954 12 91954 1001 91954 100...

Page 19: ...1 91777 0102 91777 0103 91777 0104 91777 0105 91777 0106 91777 0107 91777 3102 91777 1 91777 3103 91777 3104 91777 3105 91777 3106 91777 3107 91778 0001 91778 0002 91778 0003 91778 0004 91778 0005 91778 0006 91778 0007 91778 0008 91778 0009 91778 0010 91778 0011 91778 0012 91778 0013 91778 0014 91778 0015 91778 0016 91778 0017 91778 0018 91778 0019 91778 0020 91778 0021 91778 0022 91778 0023 91778...

Page 20: ... 0002 91779 0003 91779 0004 91779 0005 91779 0006 917790007 91779 0008 91779 0009 91779 0010 91779 0019 2 91779 9001 91779 9002 91779 9003 91779 9004 91779 0101 91779 0102 91779 0103 91779 0104 91779 0105 91779 0106 91779 0107 91779 0108 91779 0109 91779 0110 91779 0111 91779 0112 91779 0113 91779 0114 91779 0115 91779 0116 91779 9101 91779 9102 917799 103 91779 9104 91779 9105 3 91779 9106 91779 ...

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