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molex 62201-7500, Operation Manual

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Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0622017500 - ARBOR PRESS - RAST 5.0 
Contact us: [email protected] Website: www.integrated-circuit.com

RAST 5.0 Arbor Press 

Doc: No: TM-622017500 

Release Date: 12-20-00 

UNCONTROLLED COPY

 

Page 11 of 19 

Revision: E 

Revision Date: 08-14-09 

 
 

Section 3 

 
 
 
 
 

3.1

 

Maintenance 

 
3.2

 

Perishable Parts 

 
3.3

 

Spare Parts 

 
3.4

 

Troubleshooting 

 
 
 
 
 
 
 
 
 
 
 

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Summary of Contents for 62201-7500

Page 1: ...ellent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0622017500 0622017500 For any questions you can email us directly For any questions you can email us directly sales integrated ...

Page 2: ...AST 5 0 Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 1 of 19 Revision E Revision Date 08 14 09 RAST 5 0 ARBOR PRESS TERMINATOR Order Number 62201 7500 Operation Manual Description Operation Maintenance ...

Page 3: ...ROLLED COPY Page 2 of 19 Revision E Revision Date 08 14 09 WARNING NEVER OPERATE SERVICE INSTALL OR ADJUST THIS MACHINE WITHOUT PROPER INSTRUCTION AND WITHOUT FIRST READING AND UNDERSTANDING THE INSTRUCTIONS IN THIS MANUAL AND ALL APPLICABLE PRESS AND OR WIRE PROCESSING MACHINE MANUALS WORK SAFELY AT ALL TIMES For Service Contact Your Local Molex Sales Office Molex Application Tooling Group 2200 W...

Page 4: ... com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 3 of 19 Revision E Revision Date 08 14 09 Table of Contents SECTION 1 General Description 2 Set Up and Operation 3 Maintenance Perishable Parts Spare Parts and Troubleshooting 4 Parts List and Assembly Drawings 5 Connector Series Chart ...

Page 5: ...AST 5 0 Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 4 of 19 Revision E Revision Date 08 14 09 Section 1 General Description 1 1 Description 1 2 Features 1 3 Technical Specifications 1 4 Delivery Check ...

Page 6: ... Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 5 of 19 Revision E Revision Date 08 14 09 CONNECTOR SUPPORT GUIDE SPACER ADJUSTABLE GUIDE BASE PLATE PRESS FRAME UPPER TOOLING ADAPTER BLOCK PRESS LEVER Figure 1 1 ADJUSTING KNOB Principal Mechanical parts of the RAST 5 0 Terminator 62201 7500 ...

Page 7: ...operator loads a connector into the nest inserts the wires into position and operates the press When termination is complete the operator removes the harness This terminator is ideally suited for low to medium volume production 1 2 Features Bench mounted operation Manual operation no air or electricity required Easily moved from one location to another 1 3 Technical Specification Dimensions Width ...

Page 8: ...500 ARBOR PRESS RAST 5 0 Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 7 of 19 Revision E Revision Date 08 14 09 Section 2 Set Up and Operation 2 1 Installation 2 2 Set Up 2 3 Operation ...

Page 9: ...ssary to adjust the termination height This is done as follows 1 To adjust the termination height loosen the three 3 socket head cap screws that lock the adaptor block to the press frame 2 To decrease the termination height the height of the connector after termination turn the height adjusting knob counterclockwise To increase the height turn the knob clockwise 3 When the desired height is set ti...

Page 10: ...atings 6 and 16 AMPS The 16 AMP connectors 90835 91779 and 92000 series are slightly taller than the 6 AMP connectors 90833 90888 and 91338 series therefore the tooling has to be adjusted to accommodate the different heights That is done as follows 1 Loosen the two 2 adjustable guide locking screws See Figure 2 2 2 If changing to the larger 16A connectors pull the guide shim out until it stops OR ...

Page 11: ...ad a stack of connectors in between the guide blocks as shown in Figure 2 2 2 Push the connector stack forward until the first connector clicks into position there are detents that prevent the connectors from backing up 3 Load the wires individually by inserting them in the wire guides then pushing them through the holes in the connector and up against the stop See Figure 2 4 4 When the wires are ...

Page 12: ...RBOR PRESS RAST 5 0 Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 11 of 19 Revision E Revision Date 08 14 09 Section 3 3 1 Maintenance 3 2 Perishable Parts 3 3 Spare Parts 3 4 Troubleshooting ...

Page 13: ...ying out at the operator Lubrication The press needs regular lubrication on a monthly basis Place a small amount of lubricant with Teflon such as Permatex Superlube on the sliding surfaces An example of a maintenance chart is shown below Copy and use this chart to track the maintenance of your Terminator or use this as a template to create you own schedule or use your company s standard chart if a...

Page 14: ...ntaining this press Spare parts are available Moving and functioning parts can be damaged or wear out over time and will require replacement Molex recommends that the customer keep some or all of them in stock to reduce production down time These parts are identified in the Parts List See Section 4 3 4 Troubleshooting Symptom Cause Solution Termination height is too high too low Termination punch ...

Page 15: ...t of 0622017500 ARBOR PRESS RAST 5 0 Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 14 of 19 Revision E Revision Date 08 14 09 Section 4 4 1 Parts Lists and Assembly Drawings ...

Page 16: ...2201 7430 Press Toggle 1 10 62201 7501 Base Tool 1 11 62201 7502 Blade Cutoff PP 1 12 62201 7503 Block Ram 1 13 62201 7504 Guide Right Housing 1 14 62201 7507 Guide Housing Front 1 15 62201 7508 Guide Left Housing 1 16 62201 7509 Locator Housing Right 1 17 62201 7510 Locator Housing Left 1 18 62201 7511 Spacer Housing 6 AMP 1 19 62201 7512 Guide Top Wire 16 AMP 1 20 62201 7513 Guide Top Wire 6 AMP...

Page 17: ...Contact us sales integrated circuit com Website www integrated circuit com RAST 5 0 Arbor Press Doc No TM 622017500 Release Date 12 20 00 UNCONTROLLED COPY Page 16 of 19 Revision E Revision Date 08 14 09 Figure 4 1 14 2 1 16 12 26 20 7 24 31 23 18 22 29 19 30 28 32 27 9 12 4 12 3 25 15 8 11 17 21 5 13 6 2 2 2 30 10 Assembly ...

Page 18: ...54 0502 91954 0503 91954 0504 91954 0505 91954 0506 91954 0507 7 91954 0508 91954 0509 91954 0601 91954 0602 91954 0603 91954 0604 91954 0605 91954 0606 91954 0607 8 91954 0608 9 919540701 91954 0702 91954 0703 91954 0704 91954 0705 91954 0706 91954 0801 91954 0802 91954 0803 91954 0804 91954 0805 91954 0806 91954 0807 10 91954 0808 91954 0809 11 91954 0901 91954 0902 91954 12 91954 1001 91954 100...

Page 19: ...1 91777 0102 91777 0103 91777 0104 91777 0105 91777 0106 91777 0107 91777 3102 91777 1 91777 3103 91777 3104 91777 3105 91777 3106 91777 3107 91778 0001 91778 0002 91778 0003 91778 0004 91778 0005 91778 0006 91778 0007 91778 0008 91778 0009 91778 0010 91778 0011 91778 0012 91778 0013 91778 0014 91778 0015 91778 0016 91778 0017 91778 0018 91778 0019 91778 0020 91778 0021 91778 0022 91778 0023 91778...

Page 20: ... 0002 91779 0003 91779 0004 91779 0005 91779 0006 917790007 91779 0008 91779 0009 91779 0010 91779 0019 2 91779 9001 91779 9002 91779 9003 91779 9004 91779 0101 91779 0102 91779 0103 91779 0104 91779 0105 91779 0106 91779 0107 91779 0108 91779 0109 91779 0110 91779 0111 91779 0112 91779 0113 91779 0114 91779 0115 91779 0116 91779 9101 91779 9102 917799 103 91779 9104 91779 9105 3 91779 9106 91779 ...

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