molex 57022 Series Operating Manual Download Page 5

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Page 1

1. Description

This tool is a straight-action (short-handle type) hand crimp tool, which is designed for

crimp-connecting wires to crimp terminal of Molex.
Please confirm the tool number, the applicable terminal number, and the size of the

applicable wire marked on the hand crimp tool before attempting to operate this tool.

2. Tool Specification

1) Tool name:

Straight-Action (Short-Handle Type) Hand Crimp Tool

2) Outer dimensions and

weight:

215 (width) x 90 (depth) x 15 (thickness) mm, Approx. 400gf

3) Management method:

Crimp height and crimp strength (Details are described to the

crimp specification of a corresponding tool)

4) Part names of tool

Grip

Handle

Ratchet adjustment screw & Fixing nut

Head

Crimp section

Link

215 mm

Ratchet part

Summary of Contents for 57022 Series

Page 1: ...INSTRUCTION MANUAL NO IS 0117E ISSUED 2001 06 01 REVISED 2005 01 13 REV A STRAIGHT ACTION SHORT HANDLE TYPE HAND CRIMP TOOL OPERATING MANUAL Molex Japan Co Ltd...

Page 2: ...117E Title Straight Action Short Handle Type Hand Crimp Tool Tool Number Rev Issued Description 0 2001 06 01 New creation release Prepared by Y Ishiwata Checked by T Yoshida A 2005 01 13 Changed the f...

Page 3: ...ter referred to as the tool while you re operating the handle of a tool as injury my result 2 Beware of a handle when it is opened Releasing a ratchet may cause the handle to open abruptly resulting i...

Page 4: ...onment 5 Keep the tool in a place out of reach of children in order to prevent accidents 4 Must not be carried out 1 Use the tool only for the intended purpose Don t use it in place of a hammer pliers...

Page 5: ...n the hand crimp tool before attempting to operate this tool 2 Tool Specification 1 Tool name Straight Action Short Handle Type Hand Crimp Tool 2 Outer dimensions and weight 215 width x 90 depth x 15...

Page 6: ...nal 1 is held by the insulation punch 6 and anvil 7 At this time the tip of a locator 8 is placed between the conductor barrel 9 and the insulation barrel 10 so that the terminal 1 does not come off D...

Page 7: ...s in below figure 6 When the ratchet clicks and is released the handle is automatically opened by the return spring and the terminal is crimped 7 Holding and pulling the wire 11 toward the handle gent...

Page 8: ...prior to storage as needed 3 Loosen the fixing nut for ratchet adjustment screw eccentric shaft shown in below figure by attached exclusive tool and rotate the ratchet adjustment screw to change the p...

Page 9: ...tor wire is not in accordance with the specification the tool has damaged or reached the end of its lifespan Please consult our service personnel 4 As this tool crimps wires of various sizes using one...

Page 10: ...ester or a pull gauge Then apply the standard pullout force of 25 mm min to it and measure the value at the point where the wire is pulled out or fractured 3 Remember that the insulation section shoul...

Page 11: ...ust Screw 1 10 Nut 1 11 Pawl 1 12 Torsion Spring 1 13 Spring for Locator 2 14 Pawl Spring 1 15 Stop Pin phi6 1 16 Stop Pin phi5 4 17 Pin for Pawl 1 18 Rivet for Head 4 19 Rivet for Anvil 2 20 Conducto...

Page 12: ...r wire should satisfy the standard Check by trial crimping 2 Wire pullout strength The wire pullout strength of an applicable terminal should satisfy the standard Check by trial crimping 3 Separation...