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PRODUCT SPECIFICATION 

   

THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION 

REVISION 
DESCRIPTION  REVISED 

APPLICATION SPECIFICATION FOR 

PICO-LOCK1.0 W/B SINGLE-ROW R/A SMT GOLD PLATING

 

CHANGE NO. 

640538 

REVISED BY 

QHE31 

DATE 

2018/03/22 

DOC TYPE

 

DOC TYPE DESCRIPTION

 

DOC PART

 

SERIES

 

REV APPR BY  KOMURAKAMI 

DATE 

2020/07/07 

PS 

 ENGINEERING SPECIFICATION WORD 

001 

503764

 

INITIAL RELEASE 

CUSTOMER 

DOCUMENT NUMBER

 

REVISION

 

SHEET

 

INITIAL DRWN  TYAJIMA01 

DATE 

2013/09/20 

GENERAL MARKET 

AS-503764-001

 

B

 

OF

 51

 

INITIAL APPR 

NUKITA 

DATE 

2013/09/27 

   

TEMPLATE: 2090580003-PPS-A4      Rev A2        2020 / 04 / 05 

 

This application specification is written in English and Japanese. 

本取扱説明書は、英文および和文で記載されております。

 

English 

英文

: Page 1~25 

Japanese 

和文

: Page 26~50 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

1.APPLICATION

 

 
 
 
 
 
 
 
 
 
 
 
 

Please refer to Application Tooling Specification(ATS) for further details.        

 
 
 

                 

 

 
 
 

 

 

Product Name 

Part Number 

HARNESS SIDE 

RECEPTACLE HOUSING 

503764 series 
PKG : Plastic Bag 

RECEPTACLE TERMINAL 

503765 series 
PKG : Reel 
 
 

APPLICABLE WIRE

  (※)

  503765 series  AWG#28

30 

BOARD SIDE 

HEADER ASS'Y 

R/A TYPE 

503763 series 
PKG : EMBOSS Tape Package 

APPLICABLE WIRE 

Structure 

RECEPTACLE TERMINAL 

503765

**

98 

RECEPTACLE HOUSING 

503764

****

 

HEADER ASS'Y  

503763

****

 

APPLICATION SPECIFICATION 

Pico-Lock 1.0 

 Before using 

 

 

Be sure to read the following precautions before using connector. 

 

Keep this manual handy for later reference. 

 

The  displays  and  illustrations  shown  in  this  manual  are  for  illustrative  purposes  only,  and  may  differ 
somewhat from the actual items they represent. 

 

The contents of this manual are subject to change without notice. 

 

In case there are any questions or comments regarding the contents, please feel free to contact us. 

Summary of Contents for 5037630291

Page 1: ...ish Page 1 25 Japanese Page 26 50 1 APPLICATION Please refer to Application Tooling Specification ATS for further details Product Name Part Number HARNESS SIDE RECEPTACLE HOUSING 503764 series PKG Pla...

Page 2: ...re and crimp tooling P 3 2 3 About safekeeping before harness process and the surface mount process P 3 2 4 Harness process and surface mount process instruction P 4 5 2 5 About use in the machinery P...

Page 3: ...in gold plating but this has no impact to the function of this product Resin and terminal plating can have some changes in color after reflow but this has no negative impact to the function of this pr...

Page 4: ...t The above mentioned condition causes poor contact and the corrosion of the terminal and the insulation performance deterioration of the housing Please keep for kind attention of the safekeeping to b...

Page 5: ...tric wire or printed circuit board due to machinery vibration or rotation must be avoided to prevent connector damage at the connector point of contact Decrease in contact performance due to abrasion...

Page 6: ...NUMBER REVISION SHEET INITIAL DRWN TYAJIMA01 DATE 2013 09 20 GENERAL MARKET AS 503764 001 B 6 OF 51 INITIAL APPR NUKITA DATE 2013 09 27 TEMPLATE 2090580003 PPS A4 Rev A2 2020 04 05 2 7 About for use...

Page 7: ...64 INITIAL RELEASE CUSTOMER DOCUMENT NUMBER REVISION SHEET INITIAL DRWN TYAJIMA01 DATE 2013 09 20 GENERAL MARKET AS 503764 001 B 7 OF 51 INITIAL APPR NUKITA DATE 2013 09 27 TEMPLATE 2090580003 PPS A4...

Page 8: ...CATION WORD 001 503764 INITIAL RELEASE CUSTOMER DOCUMENT NUMBER REVISION SHEET INITIAL DRWN TYAJIMA01 DATE 2013 09 20 GENERAL MARKET AS 503764 001 B 8 OF 51 INITIAL APPR NUKITA DATE 2013 09 27 TEMPLAT...

Page 9: ...G SPECIFICATION WORD 001 503764 INITIAL RELEASE CUSTOMER DOCUMENT NUMBER REVISION SHEET INITIAL DRWN TYAJIMA01 DATE 2013 09 20 GENERAL MARKET AS 503764 001 B 9 OF 51 INITIAL APPR NUKITA DATE 2013 09 2...

Page 10: ...there is no deformation of the crimp Terminal If you have something caught between the terminals please do not remove them forcibly Please refer to sales drawing 5037650000 SD PSD 000 for product for...

Page 11: ...07 PS ENGINEERING SPECIFICATION WORD 001 503764 INITIAL RELEASE CUSTOMER DOCUMENT NUMBER REVISION SHEET INITIAL DRWN TYAJIMA01 DATE 2013 09 20 GENERAL MARKET AS 503764 001 B 11 OF 51 INITIAL APPR NUKI...

Page 12: ...N SHEET INITIAL DRWN TYAJIMA01 DATE 2013 09 20 GENERAL MARKET AS 503764 001 B 12 OF 51 INITIAL APPR NUKITA DATE 2013 09 27 TEMPLATE 2090580003 PPS A4 Rev A2 2020 04 05 Rolling This makes difficult to...

Page 13: ...ET INITIAL DRWN TYAJIMA01 DATE 2013 09 20 GENERAL MARKET AS 503764 001 B 13 OF 51 INITIAL APPR NUKITA DATE 2013 09 27 TEMPLATE 2090580003 PPS A4 Rev A2 2020 04 05 Crimping position Too front This caus...

Page 14: ...wire insulation When bundle up wires Please do enough examination about quantity of packing per 1packing box Do not over pack crimped wires in box as there is risk of damaging terminals Fig 5 1 When b...

Page 15: ...LATE 2090580003 PPS A4 Rev A2 2020 04 05 6 Harness processing crimping wire insertion method in Receptacle housing Show insertion procedure and instructions of the crimping wire as follows 6 1 Inserti...

Page 16: ...ight and width are too large there is a problem for the terminal insertion Please work by prescribed crimping height Please refer to Application Tooling Specification ATS If you feel unusual character...

Page 17: ...window of receptacle mold lance If they are inserted correctly terminal lance is at the position where terminal lance get over mold lance properly and you can confirm clearance by shaking them inserti...

Page 18: ...tension That might be reason for contact failure because force was added to terminal crimping part or receptacle housing lance part After conductivity testing do not attach anything besides applicabl...

Page 19: ...0 04 05 7 Banding of harness When banding harness after processing please be careful with the following point Please band the wires at more than 35mm length from connector and equalize the force to ea...

Page 20: ...A4 Rev A2 2020 04 05 8 Recommended packing of cable harness and assemblies When packing harness after processing procedure and instruction are shown below Band harness after processing Please band at...

Page 21: ...2013 09 27 TEMPLATE 2090580003 PPS A4 Rev A2 2020 04 05 Put banded harness into exterior carton Below figure Fig 8 2 is one of examples recommended reference Please take measure not to add force to co...

Page 22: ...g both sides of pitch direction part shown with arrows until both connectors strikes each other complete mating position And after mating please confirm that 2 friction locks are fastened completely W...

Page 23: ...R NUKITA DATE 2013 09 27 TEMPLATE 2090580003 PPS A4 Rev A2 2020 04 05 9 2 Un mating process method Please hold wires all together lightly After releasing lock completely attaching fingers at pushing b...

Page 24: ...for example wires have enough curve and be careful force is not added to connectors directly Fig 9 3 1 When pulling wires around inside actual machine please do not use under the condition that wires...

Page 25: ...BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 INITIAL RELEASE CUSTOMER DOCUMENT NUMBER REVI...

Page 26: ...640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 INITIAL RELEASE CUSTOMER DOCU...

Page 27: ...ESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 INITIAL RELEASE CUSTOMER DOCUMENT NUMBER REVISION SHEET INITIAL DRWN TYAJIMA01 DATE 2013...

Page 28: ...INGLE ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD...

Page 29: ...W B SINGLE ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION...

Page 30: ...B SINGLE ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION W...

Page 31: ...ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 50...

Page 32: ...SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 INI...

Page 33: ...ATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 INITIAL RELEAS...

Page 34: ...LD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 INITIAL R...

Page 35: ...SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 IN...

Page 36: ...0 W B SINGLE ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATIO...

Page 37: ...0 W B SINGLE ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATIO...

Page 38: ...0 W B SINGLE ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATIO...

Page 39: ...OLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 INITIAL...

Page 40: ...A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764...

Page 41: ...R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764...

Page 42: ...A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 I...

Page 43: ...W B SINGLE ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION...

Page 44: ...MT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 INIT...

Page 45: ...LE ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001...

Page 46: ...R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 50376...

Page 47: ...B SINGLE ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WO...

Page 48: ...W B SINGLE ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION...

Page 49: ...PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 INITIAL RELE...

Page 50: ...E ROW R A SMT GOLD PLATING CHANGE NO 640538 REVISED BY QHE31 DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001...

Page 51: ...DATE 2018 03 22 DOC TYPE DOC TYPE DESCRIPTION DOC PART SERIES REV APPR BY KOMURAKAMI DATE 2020 07 07 PS ENGINEERING SPECIFICATION WORD 001 503764 INITIAL RELEASE CUSTOMER DOCUMENT NUMBER REVISION SHE...

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