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15.4 Annex IV

– Digital Controller

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Summary of Contents for PTP 1450

Page 1: ...Instruction Manual and Operation PTP 1450 Code 9391 Review 00 THERMAL PRESS SEMIAUTOMATIC PTP 1450 Version English Translation ...

Page 2: ...ons Regulating Filter 8 6 SAFETY MACHINE 8 7 OPERATION 9 7 1 Operating warning 10 7 2 Operating Procedures 10 7 3 Speed and Pressure Control 11 7 4 Digital Controller Setting Parameters 12 8 SECURITY ADHESIVE SIGNS 13 9 MAINTENANCE 14 9 1 Cleaning 14 9 2 Spare Parts 14 9 3 Technical Assistance 15 10 TECHNICAL DATA AND INFORMATION 16 11 Pneumatic Scheme 17 12 Electric Scheme 18 12 1 Electric diagra...

Page 3: ...IFICATE 26 15 ANNEX 27 15 1 Annex I Initial Procedure 27 15 2 Annex II Cleaning procedures 28 15 3 Annex III Procedures for Teflon Replacement 29 15 4 Annex IV Digital Controller 30 15 4 1 Tradution Digital Controller 31 ...

Page 4: ...ION For safety reasons we discourage any modifications on this equipment ATENTION TEMPERATURE Indicates information that if ignored could result in property and health damages DANGER ELETRICITY Indicates information that if ignored could result in serious personal injury or even death 1 2 Safety Warnings Equipment The signs below can be found on the equipment and should be considered safety warnin...

Page 5: ...RFACE Hot surface warning 2 INTRODUCTION 2 1 MOGK s QUALITY POLICE We are committed to satisfying our customers bettering our machines resistances and our Quality Management System through our qualified staff and constant valuation of our suppliers 2 2 MOGK s Costumers You have just acquired the THERMAL PRESS SEMIAUTOMATIC PTP 1450 for fabric another product with the quality and technology that MO...

Page 6: ...ing this equipment have read this manual and its observances Complying with it will have a direct impact on the performance and maintenance of your machine This manual contains technical information draws and instructions MOGK reserves the right of copy disclosure and use of it therefore any of it should not be done without our written authorization If eventually you find any difficulties please c...

Page 7: ... calender and the wall of the building or other machines is insured a minimum distance of 0 7 meter 70 cm Before operating the equipment perform the assembly of the bench Pic 2 Annex I DANGER The electrical installation should only be performed by a qualified professional See technical specifications for installation on page 16 The power supply must be independent and secured according to the rate...

Page 8: ...oom tempoerature and humidity of the site in order to minimize the condensation of water in the machine s power system WARNING We recommend using of an automatic purge system with the air dryer We recommend using compressor with minimum flow of 10 feet cubic per minute 5 1 Pneumatic Conexions Regulating Filter ATENTION In the air inlet of the pneumatic connection there is a filter to prevent the c...

Page 9: ...the distribution board is permitted only by authorized persons SAFETY Emergency stop devices ensure the immediate stop in case of an emergency and are allocated in strategic points of the machine for quick access and easy recognition The monitoring is performed by the safety relay If triggered the drive will remain locked the reset is performed manually and only after the correction of the fault P...

Page 10: ...es Plug the power cord to the machine as indicated on page 16 Turn on the main switch located on the front of the machine Pic 2d Turn the switch on the machine panel as Pic 3a Push the button to reset the safety drive located on the control panel Pic 3c Picture 2 PTP 1450 Isometric view Control panel Table Electric panel A B C C Manometer D E F ...

Page 11: ...es off the display flashes and the alarm sound indicates the end of the operation Slide the table out of the press area and remove the material Keys to Picture 3 A Main Switch Heating On Off B Safaty Enabled Indicator C Reset Button D Digital Controller E Press Enabled Indicator 7 3 Speed and Pressure Control The PTP 900 has a pressure controller located in front of the machine pic 2 and a rise sp...

Page 12: ...rogrammable digital controller this device provides control of temperature and time Pic 4 ATENTION The following procedures must be performed by authorized and qualified staff Electrifying the controller Press to access programming temperature and and to set the temperature after press to save and exit Press twice to access time programming press and and to set the time after press to save and exi...

Page 13: ...own decreases the value D up increases the value E Time LED Indicates that the timer is on F Temperature control LED indicates that the output control is enabled 8 SECURITY ADHESIVE SIGNS The PTP 1450 has safety signs to warn staff and third parties about the risks they are exposed to ...

Page 14: ... Switch off the machine before cleaning DANGER Allow the boards to cool down before cleaning To clean the equipment we recommend using a soft cloth moistened with mild detergent Never use solvents benzenes ketones etc as it can damage the materials 9 2 Spare Parts If necessary the exchange of a part should be used ORIGINAL PARTS All equipment is shipped with a nameplate containing the serial numbe...

Page 15: ...install operate and maintenance services of this equipment All safety instructions in this manual must be followed The non observance of this warning may result in life threatening and or serious damage to property WARNING For safety reasons we do not recommend any modifications to the equipment ...

Page 16: ...SE 59 A 16 mm 80 A FREQUENCY 60 Hz POWER 13 kW TEMPERATURE CONTROL RANGE 0 A 255 C WEIGHT 650 Kg USEFUL AREA 145 X 100 cm DEPTH 3 7 m WIDTH 1 7 m HEIGHT 1 5 m DRIVE PNEUMATIC AIR CONSUMPTION 25 liters SUGGESTED PRESSURE 6 BAR SUGGESTED COMPRESSOR 10 ft min USEFUL LIFE 8 10 years TYPE OF PAINTING ELECTROSTATIC PLATENS MATERIAL ALUMINUM WORK ENVIRONMENT TEMPERATURE 0º A 50 C ...

Page 17: ...17 11 Pneumatic Scheme ...

Page 18: ...18 12 Electric Scheme 12 1 Electric diagram biphasic 220V ...

Page 19: ...19 12 2 Electric diagram three phase 220V ...

Page 20: ...20 12 3 Electric diagram three phase 380V ...

Page 21: ...21 13 ASSEMBLY DRAWINGS AND SPARE PARTS 13 1 Parts list ...

Page 22: ...22 ...

Page 23: ...23 13 2 General Set ...

Page 24: ...24 ...

Page 25: ...25 ...

Page 26: ...iod are Mogk s properties 7 The warranty provided by Mogk is limited to the above and with the repair or replacement of the defective product Mogk satisfies the full warranty and it excluded the customer s right to claim any other compensation or reimbursements as example but not limiting lost profits losses originating interruption of equipment production including damage caused to people third p...

Page 27: ...ove the screws holding the side protection both sides Place the rails on the bracket with the help of the stop screw Tight the screws Place the tables on rails with the help of the pulleys Rail Side Protection Side protection Rail Sensor Pulley Stop screws Fixing Screw Rail Holder Sliding table Sensor Activator Sliding Table ...

Page 28: ...tructure C Remove the lateral protection of the machine D and take the lever E Lift the top structure F placing by the hole G and fit the lever in the body of the machine through the axis H Clean the top platen I but be careful to avoid any damage in the teflon plate After the clean it s done make the reverse process to assemble the machine Be sure that all the parts are well fixed Set the machine...

Page 29: ...emove the mounting screws of the upper protection A Open the coat and pass under the hotplate B Select the springs Engage the spring in stabilizing rod be careful not to tear the teflon Place square format piece of the spring in the structure detail C A B Short Spring Long Spring Detail C ...

Page 30: ...30 15 4 Annex IV Digital Controller ...

Page 31: ...s Parameterization 123 P00 Offset value temperature indication collected by the sensor P01 Control Hysteresis Celsius Adjustment Ranges 1 40 celsius Adjust in 1oC Controller Proportional mode 2 40oC controller in mode on off Standand 1oC P02 Start value of proportional control 0oC Adjustment Ranges 0 250oC Standard 1oC P03 Working Time for output control sec Adjustment Ranges 1 250 sec Standard 3 ...

Page 32: ...PTION 4VA TEMOPERATURE RELAY 12Vcc 20mA TIMER RELAY 250 Vca 5Aca TEMPERATURE CONTROL RANGE 0 700 oC READING ACCURACY 2 00 F E ADJUSTMENT RANGE TIMER 0 999 SEC ROOM TEMPERTURE 0 60oC RELATIVE HUMIDITY 0 85 RU NON CONDENSED PANEL CUTT OFF 67 X 67 MM FRONTAL SIZE 72 X 72 MM BOX DEPTH 85 MM ...

Page 33: ...33 ...

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