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Moeller XVision XVC-100, Manual

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Device Description XVC-100 

Text Display PLC

 XVC-100

 

  

Proper 

use 

Subject to technical modifications 
Doc No. 92 23 100000  (06/2002) 
© by Moeller GmbH 

3

 

Proper use    

 

The device must only be used for the applications specified in the 
device description and only in conjunction with the components 
recommended by Moeller GmbH.  
 

 

 

Warning  

Trouble-free and safe operation of the product can only be ensured if 
the measures relating to proper transport, storage, assembly, 
installation and careful operation are strictly observed. 

The device must not be switched on when it is covered with 
condensation. When changing its location from cold to warm allow the 
device to acclimatise to the new conditions before commissioning. 

No warranty claims will be recognised for faults arising from the 
improper handling of the device. 

The device should not be used for the implementation of any safety 
functions relating to the protection of personnel and machinery. 

No liability is accepted for claims for damages arising from a failure or 
functional defect in the device. 

All data specified in this document does not represent guaranteed 
specifications in the legal sense. 

 

For Immediate Delivery call KMParts.com at (866) 595-9616

Summary of Contents for XVision XVC-100

Page 1: ...LC XSystem Device Description Moeller GmbH Hein Moeller Str 7 11 D 53115 Bonn Germany Tel 49 0 228 602 0 Fax 49 0 228 602 2433 www moeller net info moeller net XVC 100 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 2: ...nly be made with the express permission of Moeller GmbH Moeller GmbH does not accept any liability for damages arising from the use of any incorrect or incomplete information contained in this documentation or any information missing therefrom Moeller GmbH reserves the right to make complete or partial modifications to this document All brand and product names are trademarks or registered trademar...

Page 3: ...tly observed The device must not be switched on when it is covered with condensation When changing its location from cold to warm allow the device to acclimatise to the new conditions before commissioning No warranty claims will be recognised for faults arising from the improper handling of the device The device should not be used for the implementation of any safety functions relating to the prot...

Page 4: ...n the sense of the safety instructions given in this device description or on the project itself are persons who as engineering personnel are either familiar with the safety concepts of automation or as operating personnel are instructed in the use of automation components and are familiar with the contents of this device description relating to the operation of the device or as commissioning or s...

Page 5: ... Connection of the digital input Connector X 3 22 5 9 Connection of the analog input output Connector X 4 24 5 10 Connection of the CAN interface Connector X 6 26 5 11 Inserting the CompactFlash 29 5 12 Function and control LEDs 30 5 13 Membrane keyboard 31 6 Operation 33 6 1 Startup behaviour 33 6 2 Shutdown behaviour 33 6 3 PLC operating states 34 6 4 Changing operating mode 35 6 5 Startup behav...

Page 6: ... PLC Device Description XVC 100 Contents Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 6 15 Appendix Font 57 16 Alphabetical index 59 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 7: ...ge may occur if the related safety measures are not implemented The individual Warning pictograms have the following meaning Caution General An instruction to be observed in order to ensure protection against hazards and the safe operation of the device The specified procedure should be observed Caution Electric shock Persons may be exposed to dangerous voltages that occur in electrical systems Th...

Page 8: ...00 Text Display PLC Device Description XVC 100 Explanation of symbols Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 8 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 9: ...ly PLC function library is provided for designing the visualization functions simply and effectively The integration of third party systems I Os drives etc via standard fieldbus interfaces CANopen and their integration in the overall system offers access to a wide range of process optimised peripheral components Application range The XVC 100 series text display PLC is designed for controlling oper...

Page 10: ...XVC 100 Text Display PLC Device Description XVC 100 Introduction Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 10 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 11: ...1 C192K K82 LCD mono CAN 8X20 or 4X10 characters can be selected via the software 24 VDC The following front plate versions are available Standard front with Moeller membrane seal Front plate type 3 1 SPECIFICATIONS XVC 101 C192K K82 Order No 264113 8 x 20 4 x 10 characters 28 keys 3 LEDs retentive data 8KB Interface 1 x CAN 1 x RS232 I O 10 x DI 24VDC 8 x DO 24VDC 0 5A 8 x DIO selectable 2 x AI 0...

Page 12: ...MB XT MEM CF16M1 Order No 256213 CompactFlash 16MB Battery XT CPU BAT2 Order No 264115 Battery Spare battery Type Section11 Programming cable XT SUB D SUB D Order No 264114 Programming cabel Programming cable RS232 Null modem serial connection 3 3 DESIGNING XSoft Professional on CD XSoftProfessional Consisting of XSoft IEC61131 software Documentation in PDF format For Immediate Delivery call KMPar...

Page 13: ...User memory for visualization KByte Max 60 KByte text parameters and recipes Fonts Number 1 x large small characters variable fixed1 Variable font Number 1 x large small can be loaded Online languages Number Normally 5 Character languages Yes In preparation Text lines Number Max 2200 at 20 characters each Operator function Yes Alphanumeric setpoint entry Signalling function Yes Display of process ...

Page 14: ...number of write cycles normally 100 000 4 1 UTILISATION OF THE CAN IDENTIFIER CANOPEN The utilisation of the CAN identifier is in compliance with the CANopen Standard with the following deviations 1 Selectable CAN node numbers Node ID are 1 to 31 2 The following additional CAN node numbers node IDs are reserved for networking the devices Own node number 32 Own node number 64 Own node number 96 Uti...

Page 15: ... Operating mode switch Section 6 4 4 Connector X 1 Digital Input Output Section 5 6 5 Connector X 2 Digital Output Section 5 7 6 Connector X 3 Digital Input Section 5 8 7 Connector X 4 Analog Input Output Section 5 9 8 Connector X 6 CAN Communication Interface Section 5 10 9 Connector X 7 RS232 Programming Interface Section 5 5 10 SYS control LED Section 5 12 11 CompactFlash control LED Section 5 ...

Page 16: ... for backing up the real time clock and the retentive PLC data The battery is already inserted when delivered It can be replaced in the following way 1 Connect the device to power supply at least 10 minutes 2 Unplug the power supply the retentive data will be stored at least 2 minutes 3 Carefully remove the battery cover 4 Insert battery 5 Refit battery cover For Immediate Delivery call KMParts co...

Page 17: ...ible lead or wire can be used for the connection The current consumption Section 11 must be taken into account when implementing the power supply The functional earth is not compulsory for operation The GND connection is directly connected to the housing potential The plug connector for the connection is supplied with the unit Connector assignment In the event of reverse polarity and if an additio...

Page 18: ...cable 2 Shorten the exposed shield braid by approx 3 cm 3 Turn back the braid over the cable sheath 4 Use a heat shrinkable tubing or rubber grommet to cover the exposed cable sheath with the folded back shield braid so that 5 to 8 mm of exposed cable shield is left at the sheath end and is cleanly covered at the back 5 Fit the connector 6 The cable is then fastened at the exposed shield braid and...

Page 19: ... from the low voltage cables Connector assignment Connector X 7 RS232 programming interface Sub D 9 Pole male Pin No Assignment Function 1 DCD Data Carry Detect 2 RXD Receive data 3 TXD Transmit Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Ready for Operation 7 RTS Send Request 8 CTS Send Enable 9 RI Ring Indicator Case Case Cable shield A detailed description of the project download is provi...

Page 20: ...pply for DIG_I O0 7 10 0V Signal Ground ground potential X 1 input output level 24 VDC sensors and actuators can be connected to the digital inputs outputs The inputs outputs are configured in the user PLC program All inputs outputs are outputs in their default configuration The input is designed for 24VDC Section11 The load current for each digital output is 0 5A The digital inputs outputs are no...

Page 21: ...ors The power supply is fed via a separate pin and is common for all outputs Each output is protected against short circuits and reverse polarity In the event of a fault this is detected by the output driver The load current for each digital output is 0 5A Section 11 The digital outputs are not isolated It must be ensured that there is a good connection between the reference potential GND for the ...

Page 22: ... input 5 Interrupt1 input 7 I1 6 Incr A Digital input 6 Incr Ch A 8 I1 7 Incr B Digital input 7 Incr Ch B 9 I2 0 Incr N Digital input 8 Incr zero mark 10 I2 1 Incr Na Digital input 9 Incr zero mark active 11 0V Signal Ground ground potential 12 0V Signal Ground ground potential X 3 input level Function Digital Inputs Ten digital inputs are provided These inputs enable 24 volt digital sensors count...

Page 23: ...of the digital inputs Section11 Function Interrupt Inputs Two Interrupt inputs are provided The switch thresholds are the same as the signal values of the digital inputs Section 11 Function Incremental Encoder Inputs An incremental encoder input is provided The switch thresholds are the same as the signal values of the digital inputs Section 11 The connected incremental encoder must be provided wi...

Page 24: ...tial 13 0V Signal Ground ground potential X 4 input output level Function Analog Input The analog inputs can be used for measuring and processing voltages and currents The evaluation of the analog value is processed via the same terminal pin the voltage input is changed to a current input by connecting a parallel resistor The diagram below shows the structure of the analog input Voltage Input The ...

Page 25: ...s The output circuit is as follows The output range is 10VDC to 10VDC The load current for each analog output is 1mA The D A converter has a 12 bit resolution LSB 4 883 mV The analog outputs are not isolated After the Reset the analog outputs are undefined They are normally initialised to 0V by the boot software within 105 ms The analog outputs are single ended and do not allow differential output...

Page 26: ...ge and only the standard CiA baud rates are implemented The XVC 100 is the master on the CAN bus CAN connector X 6 Sub D 9 Pole male Connect or Pin No Assignment Function 1 2 CAN LOW Negative data signal 3 GND Signal Ground ground potential 4 5 6 GND Signal Ground ground potential 7 CAN HIGH Positive data signal 8 9 Case Case Cable shield The CAN interface is not isolated The terminating resistor ...

Page 27: ...r module the differential voltage on the bus cable depends on cable resistance between it and the sender Cable delay ns m 5 The mininum delay between to points on the bus is 0 The maximum delay is determined by the bit timing and the delays of the sender and receiver circuits The figure shows the minimum wiring with shielding between two bus stations with the Sub D connector as an example A bus te...

Page 28: ...round Pins 4 5 and 8 must not be connected The CAN bus driver is fed internally Baud rate and cable lengths Baud rate Max length 20kBit sec 2500m 25kBit sec 2000m 50kBit sec 1000m 100kBit sec 650m 125kBit sec 500m 250kBit sec 250m 500kBit sec 100m 800kBit sec 20m 1000kBit sec 6m Shield Inside twisted pair cable Station 1 Station n bus terminating resistor For Immediate Delivery call KMParts com at...

Page 29: ...he cover of the CompactFlash Interface and fit a suitable CompactFlash from the original accessories The cover must be refitted and fastened The CompactFlash must only be inserted removed when the red LED is not lit This may otherwise lead to loss of data Apart from the above restriction the CompactFlash can be inserted or removed when the power supply has been switched on Correct functioning can ...

Page 30: ...ol LED on rear The red CompactFlash LED indicates that the XVC 100 text display PLC is accessing the CompactFlash The CompactFlash cannot be inserted removed as long as this LED is lit The green SYS control LED has the following function Flashes at approx 1 Hz System menu active CompactFlash control LED red SYS control LED green For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 31: ... 06 2002 by Moeller GmbH 31 5 13 MEMBRANE KEYBOARD The membrane keyboard has 28 keys of which 8 are function keys The keys are evaluated in the PLC user program by means of appropriate function blocks see also Description of the function block libraries for XVC 100 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 32: ...VC 100 Text Display PLC Device Description XVC 100 Commissioning Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 32 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 33: ...de switch Section 6 4 Start messages 1st Line Hardware and software version are shown in the first line in the following format HRVxxxxESSSS H Hardware type 1 XVC 100 R RAM size 0 512 KB V Hardware version 0 XVC 100 x reserved 0 E Error status 0 o k Bit 1 1 Operating system missing Bit 2 1 I O driver missing Bit 3 1 PLC runtime system missing SSSS Software version of the runtime system 0100 Versio...

Page 34: ...power supply has been switched on when the operating mode switch has been switched to Stop position Via the programming software in the PC After a cycle time violation this causes the PLC to restart in Stop mode Run In RUN status the user program is processed cyclically The RUN operating status is selected After the power supply has been switched on when the operating mode switch has been switched...

Page 35: ...h they were initialised Tag variables not explicitly assigned an initialisation value are set to the standard initial values integral numbers for example to 0 XSoft outputs a safety prompt before all tag variables are overwritten This also happens when there is a power failure or when the PLC is switched off and on again warm start Use the command Online Start to restart the PLC and resume program...

Page 36: ... user program is at a break point or after the commands Online Single Cycle A detailed description of the online functions is also provided the XSoft manual 6 5 STARTUP BEHAVIOUR STARTUP After the power supply is switched on the user program is loaded from the internal flash memory into the RAM and the PLC is started Procedure Power on PLC Programm present Retain Data o k Reset cold Start OMS PLC ...

Page 37: ... with the program in the PC If they are not the same a prompt will ask whether the program is to be overwritten If this prompt is confirmed the PLC switches to Stop status and the new program is loaded into the working memory The position of the operating mode switch is not important for this for program transfer see also XSoft manual The user program is stored in the internal flash memory by gene...

Page 38: ...untime system are missing With the device switched off set the operating mode switch to Position 3 Setup Then switch on the device Main menu The System menu will show the following screen once it has been started 00000000 Hardware Type Section 6 1 BSW XX YY Boot software version You can use the Up Down arrows keys to set the contrast Press the ENTER key to save the settings contrast CAN RS232 in t...

Page 39: ...rate Use the keys to change the selected setting Use ENTER to exit the CAN Settings menu without saving RS232 settings Pressing the F2 key calls up the RS232 Setup menu for accessing the RS232 settings When a setting is changed the serial interface will be reconfigured straightaway according to the new setting The settings can only be saved from the main menu Use the keys to change the Baud rate P...

Page 40: ...CompactFlash for a firmware update can be created using the SetupTargetFirmware exe program from the XSoft CD Then insert the CompactFlash The existing software is checked and the software versions displayed Pressing the ESC key aborts the operation Pressing the ENTER key starts the update The CompactFlash must be removed once the update has been completed The device is then restarted This operati...

Page 41: ...ible ambient temperature is observed Provide a wall clearance of at least 50 mm on all sides of the housing so that sufficient air circulation is ensured A minimum clearance of 75 mm from active elements such as load current supply transformers etc must be ensured Avoid the exposure of the membrane keyboard and display to direct sunlight The radiation from the sun UV component reduces the lifespan...

Page 42: ...en the front plate and the front panel 3 Secure the device with the 4 fixing clamps supplied and tighten evenly from the rear until the front plate is flush with the front panel Ensure that the seal is fitted correctly on the front panel Avoid tightening torques of greater than 0 3 Nm as this could otherwise damage the device The maximum thickness of the front panel should not exceed 5 mm The cont...

Page 43: ...ubject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 43 7 3 FRONT CUTOUT The device requires a mounting cutout of WxH 198 0 1 mm x 142 0 1 mm The thickness of the front panel must not exceed 5 mm For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 44: ... PLC Device Description XVC 100 Mounting instructions Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 44 7 4 MECHANICAL DIMENSIONS 50 5 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 45: ...ror during Flash test Firmware system faults No display Display faulty FLASH WRITE ERR Flash faulty SYS SW INIT ERR Firmware initialisation error Reload firmware SYS SW OD ERR Error in the object dictionary structure Reload visualization texts parameters recipes with teX Tool Device does not start screen dark or error message during startup Check power supply fuse faulty All LEDs are lit momentari...

Page 46: ... Text Display PLC Device Description XVC 100 Display backlight contrast Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 46 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 47: ...least 10 minutes 2 Then switch off the device and change the battery quickly the data is retained without a battery for approx 2 minutes Repairs Repairs to the XVC 100 should only be carried out by the manufacturer or by Moeller GmbH repair centers In this case please contact your local XSystem dealer or the Technical Support at Moeller GmbH manufacturer s address Section 13 No liability is accept...

Page 48: ...00 Text Display PLC Device Description XVC 100 Maintenance and repair Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 48 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 49: ...tage range 24 VDC to DIN 19240 20 4 28 8 VDC effective absolute value with ripple 18 5 30 2 VDC 35 0 VDC for a duration of 100ms Voltage dips 100 ms max at 20 4 VDC to 0 VDC repetition rate 1 s Protection against reverse polarity Yes Section 5 3 Fuse protection Yes Potential isolation No The 0V connection is directly connected to the housing potential GND Current consumption Normally 160mA 24VDC P...

Page 50: ...all outputs Connector X 2 Type Digital outputs Number of I O 8 Number of supply terminals 1 Supply voltage Normally 24VDC 18 5VDC 30 2VDC Max output current per channel 0 5 A Inductive loads Max 150mJ Protection against reverse polarity Yes Potential isolation No Protected against short circuit Yes Supply monitoring Yes Fault status Common for all outputs Connector X 3 Type Digital inputs Function...

Page 51: ...2 15mA Max input voltage 40VDC Protection against reverse polarity Yes Potential isolation No Max input frequency 50kHz Incremental encoder Output Push pull Connector X 4 Type Analog inputs and outputs Function Analog input Number of inputs 2 Terminals 3 per input 0V voltage current 1 reference output Input voltage 0 10VDC Input resistance Voltage input 1MΩ Input current 0 20mA Input resistance Cu...

Page 52: ...VC 100 Text Display PLC Device Description XVC 100 Technical data Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 52 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 53: ... Membrane Polyester PETP 13 EC CONFORMITY The XVC 100 meets the requirements specified by the EU Council Directives for harmonizing the regulations of EU member states relating to electromagnetic compatibility 89 336 EEC and electrical safety Low Voltage Directive 73 23 EEC The generic standards below were used to assess the electromagnetic compatibility of the XVC 100 EN 50081 2 Emission EN 61000...

Page 54: ...XVC 100 Text Display PLC Device Description XVC 100 Disposal Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 54 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 55: ...ller GmbH 55 14 REVISION HISTORY Revision Date Initials Modification Remarks News Attention 1 0 05 02 Fis Initial Version for XVC 100 Moeller GmbH Hein Moeller Str 7 11 D 53115 Bonn Germany Tel 49 0 228 602 0 Fax 49 0 228 602 2433 email automation moeller net homepage www moeller net For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 56: ...C 100 Text Display PLC Device Description XVC 100 Revision history Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 56 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 57: ...sizes 8x6 and 16x12 The characters run from ASCII Code 0x0e to 0xff Characters from ASCII code 0x20 to 0xff comply with the Windows font and can therefore be entered directly via the keyboard e g in XSoft or teX Tool The characters from ASCII code 0x0e to 0x1f are special characters and cannot therefore be entered directly via the keyboard For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 58: ...XVC 100 Text Display PLC Device Description XVC 100 Appendix Subject to technical modifications Doc No 92 23 100000 06 2002 by Moeller GmbH 58 For Immediate Delivery call KMParts com at 866 595 9616 ...

Page 59: ...45 Contrast setting 38 Counter Inputs 23 Cycle time 13 D Degree of protection 49 Degree of protection IP65 41 Designing 12 Device versions 11 Diagnostics 45 Dimensions 49 Display 13 49 Line height 13 Type 13 Disposal 53 E EC Conformity 53 Email 55 EMC 49 Emission 53 Exchangeable memory 13 Explanation of symbols 7 F Fax 55 Features 13 Firmware update 38 40 Font 57 Front cutout 43 Front plate versio...

Page 60: ...et 35 Reset Cold 35 Reset Original 35 Revision history 55 RS232 interface 19 RS232 settings 39 S Safety extra low voltage 17 Scope of delivery 11 Setting of the serial interface 38 Shutdown behaviour 33 Spare battery 12 Start 36 Start messages 33 Startup behaviour 33 Startup Behaviour startup 36 SYS control LED 30 System faults 45 System menu 38 System settings 38 System supply 49 T Technical data...

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