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II

• Measures should be taken to ensure the 

proper restart of programs interrupted 
after a voltage dip or failure. This should 
not cause dangerous operating states even 
for a short time. If necessary, emergency-
stop devices should be implemented.

• Wherever faults in the automation system 

may cause damage to persons or property, 
external measures must be implemented to 
ensure a safe operating state in the event 
of a fault or malfunction (for example, by 
means of separate limit switches, 
mechanical interlocks etc.).

Summary of Contents for MFD-CP4

Page 1: ... Subject to alteration AWB2528 1548GB Doku Doku Eb 10 04 Printed in the Federal Republic of Germany xx xx Article No 262671 easy800 A A Think future Switch to green Think future Switch to green Industrial Automation Building Automation Systems User Manual 10 04 AWB2528 1548GB MFD CP4 Power supply Communication module A Rückenbreite 10 20 mm ...

Page 2: ...ind Jörg Mattke Editor Thomas Kracht Translator Terence Osborn All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Moeller GmbH Bonn Rückenbreite festlegen 1 Blatt 0 106 mm ...

Page 3: ...hey are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VD...

Page 4: ...g states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc ...

Page 5: ... Operating principles 10 Main menu 11 2 Installation 13 Mounting 13 Fitting the protective membrane 14 Mounting the protective cover 16 Mounting the display operator unit front mounting 19 Removing the display operator unit front mounting 21 Mounting the power supply communication module 22 Removing the power supply communication module 23 Terminals 23 Terminals 23 Connecting the power supply 24 C...

Page 6: ...operated device 33 5 Settings 35 Station selection 35 Setting the menu language 36 Changing the lighting 37 Changing the contrast 38 6 Appendix 39 Dimensions 39 MFD 80 display operator unit 39 Technical data 40 General ambient conditions 40 MFD 80 display operator unit 42 MFD XM 80 protective membrane 44 MFD 80 XS protective cover 44 MFD CP4 power supply communication module 45 Index 47 ...

Page 7: ... with an easy basic unit it can be used to read the text and status display of the basic unit or operate the basic unit remotely via the keypad The following tables shows the individual components of the display operator system with their type designations Components that can be ordered are indicated by a grey background Table 1 Components of the display operator system with type designation and p...

Page 8: ...pport Writing conventions Symbols used in this manual have the following meanings X Indicates actions to be taken For greater clarity the name of the current chapter is shown in the header of the left hand page and the name of the current section in the header of the right hand page This does not apply to pages at the start of a chapter and empty pages at the end of a chapter h Attention Warns of ...

Page 9: ...put at risk if the MFD CP4 is connected or programmed incorrectly Proper use The MFD CP4 must be properly installed before use The MFD 80 MFD 80 B display and operator unit is protected to IP65 and does not normally require any special housing protection The rear of the MFD CP4 unit is designed as a mounting unit and must be installed in an enclosure control cabinet or a service distribution board...

Page 10: ...inked together easily via the serial interface If the display operator system is connected to an easy basic unit in the EASY NET network it is also possible to operate any other device in the EASY NET via the display operator unit and display its status regardless of the device in the EASY NET to which the display operator system is connected Legend for figure 1 a easy500 basic units b easy700 bas...

Page 11: ...Proper use 7 10 04 AWB2528 1548GB Figure 1 System overview Legend a page 6 DEL OK A L T E S C a b c d e c d ...

Page 12: ...em consists of the power supply unit communication module and the display operator unit Display and operator unit Figure 2 Display operator unit a DEL button b Graphic display c ALT button d LEDs for signalling e Mode button f Right down cursor buttons g OK button h Left up cursor buttons i ESC button a d b i e f g h c ...

Page 13: ...re 3 Power supply communication module a Power supply b Serial interface for point to point connection Type references a b MFD CP4 XXX Supplied connection cable for interface optional 500 MFD CP4 500 CAB5 800 MFD CP4 800 CAB5 CP4 Power supply CPU rating 4 Multi function display ...

Page 14: ... of the display operator unit have the following functions Go to next menu level Select menu item Activate modify save your entry Return to last menu level Cancel your entry since the last OK Í Ú ú í Change menu item Change value Change place Toggle between Terminal mode and main menu OK ESC ...

Page 15: ...nt selection flashes in the MFD CP4 menu Cursor Í Ú Cursor Í Ú Cursor Í Ú COM MENU LANGUAGE LIGHTING 60 CONTRAST 2 OK ESC STATION ID 0 BAUDRATE 9600B COM MENU LANGUAGE LIGHTING 60 CONTRAST 2 OK ESC ENGLISH a DEUTSCH FRANCAIS ESPANOL b ITALIANO PORTUGUES NEDERLANDS SVENSKA POLSKI TÜRKCE MAGYAR CESKY RUSSKIJ COM MENU LANGUAGE LIGHTING 60 CONTRAST 2 a page 12 COM MENU LANGUAGE LIGHTING 60 CONTRAST 2 ...

Page 16: ...n menu Í Ú Change value The result of the value change is immediately visible COM MENU LANGUAGE LIGHTING 60 CONTRAST 2 OK OK ESC COM MENU LANGUAGE LIGHTING 60 CONTRAST 2 COM MENU LANGUAGE LIGHTING 60 CONTRAST 2 If the remotely operated device is an MFD device in graphic mode this button combination can be used to close the graphic mode on this device The button on the remotely operated MFD device ...

Page 17: ...ard operator panel or in an enclosure You can protect the display operator unit with a protective membrane or cover depending on the environment in which it is to be used This must be fitted before the MFD CP4 is mounted and is therefore described in the next section The MFD CP4 power supply communication module must be mounted in such a way that all the terminals are protected against direct cont...

Page 18: ...ive membrane For special applications such as in the food industry the operator unit must be protected against the ingress of dust liquids etc In this case fit the protective membrane over the display operator unit 30 30 30 h Fit the protective membrane before mounting the display operator unit ...

Page 19: ...t a b Caution Ensure that the membrane fits snugly in the groove of the display operator unit Otherwise a proper seal cannot be guaranteed and particles may enter underneath the membrane This may cause malfunctions in the keypad In food industry applications there is the risk of bacteria building up underneath the membrane ...

Page 20: ... mechanical damage or destruction Protection to IP 65 is maintained The protective cover can be opened so that the operator buttons can be used The protective cover can be closed with a sealing facility to provide protection against unauthorised operation h If the protective membrane has to be replaced the display operator unit has to be removed Replace the membrane and refit the device h Fit the ...

Page 21: ...nt frame before mounting Figure 7 Removing the front frame The protective cover can be mounted in two different positions X Choose the position that is most suitable for the application at hand and your requirements Figure 8 Position of the protective cover ...

Page 22: ...re 10 Sealing the protective cover The grip handle of the protective cover is provided with holes that can be used in any mounting position You can fit a wire or similar material through these holes in order to seal the cover The cover is sealed properly if the wire is provided with a lead seal The cover can then only be opened by breaking the seal or the wire ...

Page 23: ...oles for the MFD h The protective membrane or the protective cover must be fitted beforehand h Observe the following technical requirements The hole spacing is 30 mm The maximum thickness of the front plate for mounting the power supply CPU module must not be more than 6 mm Ensure minimum clearances for the power supply CPU module a page 14 In order to ensure protection to IP 65 the surface of the...

Page 24: ...es Figure 12 Mounting the display operator unit X Tighten the display operator unit with the M22 MS combination box spanner a Figure 13 The tightening torque must be between 1 2 and 2 Nm h Ensure that the correct torque is used If the tightening torque is too low or high this may impair the seal ...

Page 25: ...548GB Figure 13 Screw fastening the display operator unit Figure 14 Rear of the mounted display operator unit Removing the display operator unit front mounting X Unscrew the fixing element and remove the display operator unit 2 x ...

Page 26: ...Installation 22 10 04 AWB2528 1548GB Mounting the power supply communication module Figure 15 Mounting the power supply communication module ...

Page 27: ...odule from the fixing shafts Figure 16 Releasing the fixing shaft Terminals Terminals The MFD CP4 is fitted with cage clamp terminals for connecting the power supply and the connection cable to the serial interface Tool for cage clamp terminals Slot head screwdriver width 3 5 mm x 0 6 mm Connection cross sections of the MFD cage clamp terminal cables Power supply terminal 0 08 to 2 5 mm2 AWG 28 12...

Page 28: ...1 A Ue 24 V H 20 4 28 8 V H Ie 150 mA h The MFD CP4 is protected against polarity reversal Ensure the correct polarity of the terminals to ensure that the MFD CP4 functions correctly h When the MFD CP4 is switched on for the first time its power supply circuit behaves like a capacitor Use a suitable device for switching on the power supply and do not use any reed relay contacts or proximity switch...

Page 29: ...cables are required depending on which device is connected to the MFD CP4 Table 2 Selecting connection cables The MFD CP4 500 CAB5 and MFD CP4 800 CAB5 connection cables are 5 m long MFD CP4 connected to Connection cable easy500 from device version 01 MFD CP4 500 CAB5 easy700 from device version 01 easy800 from device version 04 MFD CP4 800 CAB5 MFD CP8 from device version 01 MFD AC CP8 from devic...

Page 30: ... recess next to the terminal and connect the wires of the connection cable to the terminals in the order stated Proceed accordingly in the reverse order to remove the connection cable X Refit the interface cover Figure 18 Connecting the connection cable X1 grey X2 brown X3 yellow X4 white X5 green 1 2 3 4 5 1 5 X5 X4 X3 X2 X1 2 3 4 MFD CP4 CAB5 ...

Page 31: ...Terminals 27 10 04 AWB2528 1548GB X Fit the connection cable plug into the easy basic unit Figure 19 Fitting the connection plug a to the easy basic unit Left easy800 MFD right easy500 700 ...

Page 32: ...28 10 04 AWB2528 1548GB ...

Page 33: ... you It is not always possible to obtain a view of the situation locally Use of this operating mode and the execution of any changes to device settings should only be carried out with the utmost caution You can also carry out settings locally on the device whilst you are operating a device remotely via the keypad In this case the local operation on the device is always faster than the remote opera...

Page 34: ...ater time as required see a Section Setting the menu language Page 36 If the device was switched on for the first time the display operator system will try to establish a connection with the default settings to a connected device The status and text display of the remotely operated device is displayed as soon as the connection can be established h If you do not set the language the display operato...

Page 35: ...in the easy NET network easy NET operation is only possible in combination with easy800 MFD devices Point to point connection Figure 20 Possible point to point connection via the serial interface C S E K O L E D L A T C S E K O L E D L A T easy5 easy7 easy8 MFD CP8 MFD CP4 MFD CP4 500 CAB5 MFD CP4 800 CAB5 ...

Page 36: ... is not possible if a network station easy800 or MFD CP8 is connected with a PC and an MFD CP4 is accessing this device This also applies to program uploads and downloads To enable communication simply set a different station ID in the main menu of the CP4 in the COM menu a page 11 h Avoid data conflicts between the connected devices ...

Page 37: ...e 11 Graphic mode on the remotely operated device If the display operator system is connected with another MFD device which is in Graphic mode this graphic will not be shown by the display operator system You can terminate graphic mode from the display operator system by pressing ALT ESC The same thing can be achieved by pressing the button on the remotely operated MFD device as long another funct...

Page 38: ...34 10 04 AWB2528 1548GB ...

Page 39: ... OK button and select the station number with Í and Ú X Confirm with OK X Press the OK button and select the baud rate using Í and Ú X Confirm with OK COM MENU LANGUAGE LIGHTING 60 CONTRAST 2 STATION ID 0 BAUDRATE 9600B h Station ID 0 is always assigned to the device directly connected via the interface All other station IDs are assigned to the NET IDs of the individual NET stations in an EASY NET...

Page 40: ...erator system is not active press the button to enter the menu X Use the Í and Ú buttons to select the Menu language menu item X Confirm with OK X Use the cursor buttons Í or Ú to select the language required English German French Spanish Italian Portuguese Dutch Swedish Polish Turkish Hungarian Czech Russian X Press OK to confirm your choice and press ESC to exit the menu You can leave the main m...

Page 41: ...th the Í and Ú X Press the Í or Ú buttons to change the value X Press OK or ESC to exit Edit mode If Selection mode is active you can exit the main menu at any time by pressing the button COM MENU LANGUAGE LIGHTING 60 CONTRAST 2 h When Selection mode is active the cursor appears as black flashing rectangle Pressing OK will activate Edit mode in which the cursor will disappear and the number will f...

Page 42: ...and 2 in increments of 1 X Press the Í or Ú buttons to change the value X Press OK or ESC to exit Edit mode If Selection mode is active you can exit the main menu at any time by pressing the button COM MENU LANGUAGE LIGHTING 70 CONTRAST 2 h When Selection mode is active the cursor appears as black flashing rectangle Pressing OK will activate Edit mode in which the cursor will disappear and the num...

Page 43: ...B2528 1548GB 6 Appendix Dimensions MFD 80 display operator unit MFD 80 XM protective membrane MFD 80 XS protective cover 32 17 20 13 7 86 5 30 g0 2 62 86 5 28 25 28 25 MFD CP 22 3 0 4 30 88 5 22 5 88 5 86 5 25 95 ...

Page 44: ...78 cyclical to IEC 600618 2 30 cold to IEC 60068 2 1 heat to IEC 60068 2 2 Ambient temperature Installed horizontally vertically C F 25 to 55 13 to 131 Condensation Prevent condensation with suitable measures Display legibility C F 5 to 50 23 to 122 Storage transport temperature C F 40 to 70 40 to 158 Relative humidity IEC 60068 2 30 non condensing 5 to 95 Air pressure operation hPa 795 to 1080 ...

Page 45: ... 2 g Hz 57 to 150 Shocks IEC 60068 2 27 semi sinusoidal 15 g 11 ms Shocks 18 Drop IEC 60068 2 31 Drop height mm 50 Free fall when packed IEC 60068 2 32 m 1 Electromagnetic compatibility EMC Electrostatic discharge ESD IEC EN 61000 4 2 severity level 3 Air discharge kV 8 Contact discharge kV 6 Electromagnetic fields RFI IEC EN 61000 4 3 V m 10 Radio interference suppression EN 55011 EN 55022 limit ...

Page 46: ...ximum mm2 0 08 to 2 5 AWG 28 to 12 Interface terminal Flexible tin coated minimum to maximum mm2 0 14 to 0 5 AWG 26 to 20 Slot head screwdriver width mm 3 5 x 0 5 inch 0 14 x 0 02 Front dimensions W x H x D With buttons mm 86 5 x 86 5 x 21 5 inches 3 41 x 3 41 x 0 85 Without buttons mm 86 5 x 86 5 x 20 inches 3 41 x 3 41 x 0 79 Overall dimensions with fixing shaft W x H x D With buttons mm 86 5 x ...

Page 47: ...y communication module LCD display Type Graphic monochrome Visible area W x H mm 62 x 33 Size of pixels mm 0 4 x 0 4 Number of pixels W x H 132 x 64 Spacing pixel centre to pixel centre mm 0 42 LCD backlight Yes Backlight colour Yellow green The backlight can be used and programmed in visualization applications Yes LEDs Number of LEDs 2 Operating buttons Number 9 Pushbutton illumination LED Number...

Page 48: ...sions W x H x D mm 88 x 88 x 25 inches 3 46 x 3 46 x 0 98 Weight g 25 lb 0 055 Mounting Is fitted over the display keypad with Titan front ring Dimensions W x H x D mm 86 5 x 94 x 25 inches 3 41 x 3 41 x 0 98 Weight g 36 lb 0 079 Mounting Is fitted over the display keypad without Titan front ring ...

Page 49: ...x 1 43 Weight g 164 lb 0 362 Mounting Fitted on the fixing shaft of the display Power supply Rated voltage Rated value V DC 24 20 15 Permissible range V DC 20 4 to 28 8 Residual ripple F 5 Input current with 24 V DC MFD CP4 MFD 80 normally mA 150 Voltage dips IEC EN 61131 2 ms 10 Heat dissipation with 24 V DC MFD CP4 MFD 80 normally W 3 6 ...

Page 50: ...46 10 04 AWB2528 1548GB ...

Page 51: ...er supply 24 Connection Connection cable 25 Power supply 24 Connection faulty 33 Connection plug 27 Contrast 38 D Dimensions 39 Dimensions easy 42 Display and operator unit 8 Drill holes 19 F Fitting the protective membrane 14 G Graphic mode 12 33 K Keypad 8 10 L Language setting 30 Lighting 37 M Main menu Selection 11 Menu language 30 Minimum clearances to MFD CP4 14 ...

Page 52: ...on module 22 N Net operation 32 Network operation 6 P Point to point connection 31 Power supply 9 Protective cover Mounting 16 Sealing 18 S Sealing the protective cover 18 Serial interface 9 Setting the menu language 36 Setting values 12 Settings 35 Station ID 11 Station selection 35 Status display 11 12 Switching on 29 System menu Selection 11 System overview 7 T Task 6 Terminals 23 Transfer rate...

Page 53: ...Index 49 10 04 AWB2528 1548GB U Use 5 ...

Page 54: ...10 04 AWB2528 1548GB 50 ...

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