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Electrical Installation

11/01 AWB2700-1426GB

General Notes

This chapter contains detailed information concerning the
electrical installation of XStart modules.

Please refer to the manual „XI/ON PROFIBUS-DP",
AWB2700-1394GB for further information concerning the
electrical installation of XI/ON.

Potential Relationships

The potential relationships of a XI/ON station are characte-
rized by the following features:

• The system's joint power supply to the XI/ON gateway,

XI/ON I/O modules and XStart modules as well as the field
supply for the XI/ON I/O modules is distributed via the Bus
Refreshing module.

• All modules (gateway, I/O modules, XStart) are connected

capacitively to the mounting rails via the base modules.

• Separate power supplies for the system and the field level

allow a potential-free installation.

In accordance with DIN VDE 0105-100, only qualified
electricians or personnel who have received electrotech-
nical instructions are permitted to carry out electrical
installation and commissioning of XStart!

For Immediate Delivery call KMParts.com at (866) 595-9616

Summary of Contents for AWB2700-1426GB

Page 1: ...11 01 AWB2700 1426GB Hardware and Engineering XStart Systems Industrial Automation Building Automation For Immediate Delivery call KMParts com at 866 595 9616...

Page 2: ...Dietrich Translator Scriptor GmbH All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or proce...

Page 3: ...l operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the aut...

Page 4: ...ons e g with regard to cable cross sections fuses PE All work relating to transport installation commissioning and maintenance must only be carried out by qualified personnel IEC 60364 and HD 384 and...

Page 5: ...Data 17 Chapter Overview 17 Introduction 18 Dimensions 21 General Technical Data 24 Diagnostic Messages of the Performance Module 26 Module Parameters 28 Direct Starter Without AGM Auxiliary Contacts...

Page 6: ...BUS DP 65 Chapter Overview 65 General Notes on PROFIBUS DP 66 Electronic Device Data Sheets GSD Files 66 Parameterization for XStart 68 Diagnostic Messages for XStart 69 Process Data 70 Maximum Number...

Page 7: ...ontents 3 11 01 AWB2700 1426GB Appendix 81 Glossary 81 Abbreviations 85 Ordering Information and Accessories 86 XStart 86 Accessories 88 Index 89 For Immediate Delivery call KMParts com at 866 595 961...

Page 8: ...11 01 AWB2700 1426GB 4 For Immediate Delivery call KMParts com at 866 595 9616...

Page 9: ...US DP via a XI ON station This manual has been specially conceived for personnel with the necessary qualifications Please refer to the manual XI ON PROFIBUS DP AWB2700 1394GB for further information c...

Page 10: ...cations prescribed in this manual or in the respective technical descriptions and only in connection with components and devices from third party manufacturers that have been certified It is imperativ...

Page 11: ...rk with extreme caution This sign can be found next to all warning notes that indicate a potential safety hazard This can relate to possible danger to personnel or damage to the system hardware and or...

Page 12: ...8 11 01 AWB2700 1426GB For Immediate Delivery call KMParts com at 866 595 9616...

Page 13: ...cribes the basic features of XStart and contains an overview of the XStart components The Basic Concept 10 The XStart Components 12 Direct starter 13 Reversing starter 14 Base module 15 Accessories fo...

Page 14: ...dule contains the successful motor protective circuit breaker PKZM0 as well as one or two contactors They enable a bus connection with assigned motor ratings up to 2 2 kW with a rated operati onal vol...

Page 15: ...can adapt XStart to exactly match your plant XStart can be added to any point on your XI ON station which enables you to divide your station into plant areas of applications to suit your needs The mot...

Page 16: ...power supply or output wiring This means that the system carries on operating even when you are required to exchange performance modules Separate release within the plant is not necessary The performa...

Page 17: ...ary power The performance module can be pulled for commissioning or maintenance purposes without having to interfere with the wiring Direct starters are available without AGM auxiliary contacts trip i...

Page 18: ...d to both control and monitor the connected motor as well as to route the main and auxiliary power The performance module can be pulled for commissioning or maintenance purposes without having to inte...

Page 19: ...y and the XI ON modules via the internal XI ON module bus The coding of the performance module is contained in the electronics of the base module so that false plugging is diagnosed A false performanc...

Page 20: ...planned to mount several XStart modules next to one another the power can be supplied via a power supply terminal This power distributor is available for opera ting currents up to a maximum of 63 A F...

Page 21: ...eral Technical Data 24 Diagnostic Messages of the Performance Module 26 Module Parameters 28 Direct Starter Without AGM Auxiliary Contacts 30 Direct Starter With AGM Auxiliary Contacts 33 Reversing st...

Page 22: ...n of the individual modules wiring and electrical circuit diagrams as well as information concerning para meter and diagnostic options The specific technical data the LED indicators and the corre spon...

Page 23: ...dule versions with AGM XS1 DS0 341 K06 K Information about the resistive rating of the perfor mance module in kW The digit in front of the K indi cates the value before the comma The digit behind the...

Page 24: ...nal current IEl Nominal current via supply terminal IMB Nominal current via the module bus Iq Rated conditional short circuit current Iu Rated uninterrupted current L1 2 3 Phase conductor 1 2 3 PN Rat...

Page 25: ...5 x 128 x 300 1 77 x 5 04 x 11 81 with AGM auxiliary detector 90 x 128 x 300 3 54 x 5 04 x 11 81 Dimensions for reversing starter The dimensions relate to the complete module performance module includ...

Page 26: ...00 1426GB Dimension drawings Figure 7 Front view of direct starter without AGM Figure 8 Front view of direct starter with AGM h All dimensions are shown in mm 45 300 90 300 For Immediate Delivery call...

Page 27: ...01 AWB2700 1426GB 2 Figure 9 Front view of reversing starter with without AGM Figure 10 Side view of XStart complete with base module 90 300 128 300 95 80 125 For Immediate Delivery call KMParts com...

Page 28: ...ure Storage min max open min max 25 C 70 C 0 C 55 C Climatic proof Damp heat cyclic Damp heat constant according to IEC 60 068 2 3 according to IEC 60 068 2 3 Shock resistance half sinusoidal shock 20...

Page 29: ...ory pollution degree III 3 Rated operational current of the three phase comming link Iu 63 A Short circuit rating of the contactors Classification type 2 Classification type 1 10 A gG gL 20 A gG gL Au...

Page 30: ...erformance Module The performance module has two LEDs on the front RUN and ERROR with the aid of which different operating statuses or faults can be indicated Figure 11 LEDs for indicating diagnostics...

Page 31: ...0 trip performance module without AGM Switch the PKZM0 on ERROR Red flashing 5 Hz Actuation follows Normal operation1 contactor does not pick up Replace the performance module No actuation Normal oper...

Page 32: ...example via the control program A further possibility is via the software I Oassistant Parameter name Value Kind of power module Direct on line starter 1 Reversing starter Trip indicating AGM without...

Page 33: ...ance module used can deviate upwards Downward deviations are generally only permissible if the value Ident bypass has been set in the process data The parameter AGM accepted deviation determines if th...

Page 34: ...tacts Figure 12 Direct starter without AGM Figure 13 Block diagram Galvanic isolation Galvanic isolation Logic 5 Module bus V DC 24 V DC GND 24 Module supply V DC 400 V AC Main supply Auxiliary connec...

Page 35: ...ated operational power PN at 400 V AC Rated operational current Ie at 400 V AC Rated uninter rupted current Iu at 400 V AC Classification type XS1 DS0 340 K06 0 06 kW 0 21 0 25 2 XS1 DS0 340 K09 0 09...

Page 36: ...echnical Data 32 11 01 AWB2700 1426GB Wiring diagram Figure 15 Wiring diagram direct starter without AGM XS1 DS0 340 xKx L1 L2 L3 PE U V W M 3 h For Immediate Delivery call KMParts com at 866 595 9616...

Page 37: ...xiliary Contacts Figure 16 Direct starter with AGM Figure 17 Block diagram Galvanic isolation Galvanic isolation Logic 5 Module bus V DC 24 V DC GND 24 Module supply V DC 400 V AC Main supply Auxiliar...

Page 38: ...ted operational power PN at 400 V AC Rated operational current Ie at 400 V AC Rated uninter rupted current Iu at 400 V AC Classification type XS1 DS0 341 K06 0 06 kW 0 21 0 25 2 XS1 DS0 341 K09 0 09 k...

Page 39: ...With AGM Auxi liary Contacts 35 11 01 AWB2700 1426GB 2 Wiring diagram Figure 19 Wiring diagram direct starter with AGM XS1DS0 341 xKx L1 L2 L3 PE U V W M 3 h For Immediate Delivery call KMParts com a...

Page 40: ...ts Figure 20 Reversing starter without AGM Figure 21 Block diagram Galvanic isolation Galvanic isolation Logic 5 Module bus V DC 24 V DC GND 24 Module supply V DC 400 V AC Main supply Auxiliary connec...

Page 41: ...ation Rated operational power PN at 400 V AC Rated operational current Ie at 400 V AC Rated uninter rupted current Iu at 400 V AC Classification type XS1 RS0 340 K06 0 06 kW 0 21 0 25 2 XS1 RS0 340 K0...

Page 42: ...chnical Data 38 11 01 AWB2700 1426GB Wiring diagram Figure 23 Wiring diagram reversing starter without AGM XS1 RS0 340 xKx L1 L2 L3 PE U V W M 3 h For Immediate Delivery call KMParts com at 866 595 96...

Page 43: ...liary contacts Figure 24 Reversing starter with AGM Figure 25 Block diagram Galvanic isolation Galvanic isolation Logic 5 Module bus V DC 24 V DC GND 24 Module supply V DC 400 V AC Main supply Auxilia...

Page 44: ...er PN at 400 V AC Rated operational current Ie at 400 V AC Rated uninter rupted current Iu at 400 V AC Classification type XS1 RS0 341 K06 0 06 kW 0 21 0 25 2 XS1 RS0 341 K09 0 09 kW 0 31 0 4 2 XS1 RS...

Page 45: ...cts 41 11 01 AWB2700 1426GB 2 Base module Figure 26 Base module XS1 XBMS RS0 A Wiring diagram Figure 27 Wiring diagram reversing starter with AGM XS1 RS0 341 xKx L1 L2 L3 PE U V W M 3 h For Immediate...

Page 46: ...42 11 01 AWB2700 1426GB For Immediate Delivery call KMParts com at 866 595 9616...

Page 47: ...ew 43 Mechanical Mounting 44 General Mounting Regulations 44 Mounting XStart Base Modules 47 Plugging the Performance Modules 48 Coding 50 Maximum Number of Modules 51 Dismounting 52 Dismounting XStar...

Page 48: ...to supply XStart with 24 V DC auxiliary voltage via a separate power distribution module If however a potential isolation to the remaining XI ON modules is required a power distribution module can be...

Page 49: ...or the XI ON station Both moun ting rails should be mounted on the same mounting plate Dimension drawings Figure 29 Side view of XStart module complete with base module h Please observe the notes abou...

Page 50: ...0 1426GB Figure 30 Front view of direct starter without AGM auxiliary detector Figure 31 Front view of direct starter with AGM reversing starter with and without AGM 45 300 90 300 For Immediate Delive...

Page 51: ...XStart modules If you wish to extend an existing XI ON station with XStart modules you must first remove the end plate along with the end bracket The procedure for their removal is described in the se...

Page 52: ...the left as possible closing any gap between it and the last XI ON base module Correct mounting guarantees a secure connection and the communication via the XI ON module bus Repeat the steps to if you...

Page 53: ...gging the performance module has no affect on the wiring of the base module that means it makes no diffe rence if the base module is wired or not Ensure that both retaining brackets at the upper and l...

Page 54: ...ated Example You wish to use a direct starter performance module with a rating class of 0 18 kW You determine via the parameters that an upward deviation for 2 rating classes is permissible Thus you c...

Page 55: ...low if additional power distribution modules are used for example to create potential groups Type Module Maximum number Direct starter without AGM XS1 DS0 340 xKx 20 Direct starter with AGM XS1 DS0 34...

Page 56: ...from the power supply and the wiring of the base module concerned has been removed Please refer to chapter 6 of the XI ON PROFIBUS DP manual for further notes about dismounting Dismounting XStart Modu...

Page 57: ...next module on their left is at least 30 mm XPush the XStart module upwards until you notice a firm resistance XTilt the top of the XStart module towards you and away from the mounting rail XRemove t...

Page 58: ...odule upwards The performance module is no longer fixed to the base module At the same time the performance module is care fully lifted a little This lifting causes the auxiliary circuit to be automat...

Page 59: ...holding it at both ends and squarely pulling it away from the base module Figure 38 Locking the base module with a padlock 1 1 2 2 h Once the performance module has been pulled the base module can be...

Page 60: ...mounting 56 11 01 AWB2700 1426GB Dismounting Base Modules Follow the procedure described in the section Dismounting XStart Modules to dismount base modules For Immediate Delivery call KMParts com at 8...

Page 61: ...hapter Chapter Overview 57 General Notes 58 Potential Relationships 58 Electromagnetic Compatibility 59 Ensuring Electromagnetic Compatibility 60 Grounding of Inactive Metal Components 60 Wiring 62 Wi...

Page 62: ...er supply to the XI ON gateway XI ON I O modules and XStart modules as well as the field supply for the XI ON I O modules is distributed via the Bus Refreshing module All modules gateway I O modules X...

Page 63: ...n full with the requirements pertai ning to EMC regulations Nevertheless an EMC plan is required before installation This should take into considera tion all potential electromechanical sources of int...

Page 64: ...area and with a low impe dance grounding This guarantees a standardized reference potential area for all control elements The influence of coupled disturbances is reduced In the areas around screw co...

Page 65: ...ing rails Figure 40 Mounting options a TS 35 mounting rail b Mounting rail c Mounting plate d TS 35 mounting rail In order to comply with radiation limit values in accor dance with EN 55011 2000 the s...

Page 66: ...modules covers the main supply circuit only The auxiliary circuit is automatically created following the mounting of base and performance modules Wiring an XStart Module The power supply to the XStart...

Page 67: ...For Immediate Delivery call KMParts com at 866 595 9616...

Page 68: ...auxiliary contacts c Direct starter without AGM auxiliary contact Several XStart modules can be supplied with power via a joint three phase commoning link This requires the power supply to be applied...

Page 69: ...ata 70 Maximum Number of Modules 71 Connection to a Moeller PLC PS4 341 MM1 with LE4 504 BS1 72 Reading in the GSD file 72 Configuring the XI ON Station with XStart 73 Example of Diagnostics with a Mo...

Page 70: ...e electronic device data sheets These device data are described in the XI ON specific GSD files from the version 1 4 onwards XN02B2E gsd P Extended GSD file for the 1 5 Mbaud XI ON gateway XN02B2S gsd...

Page 71: ...of the XStart modules The XI ON gateway will accept replacement modules of an identical type only A compressed module description of the XStart modules is not possible Figure 43 Description of XStart...

Page 72: ...ip indicating AGM 0 without AGM 1 1 with AGM 4 kind of power module 0 direct on line starter 1 1 reversing starter 1 4 to 0 power level 00010 0 06 kW 1 00011 0 09 kW 00100 0 18 kW 00101 0 25 kW 00110...

Page 73: ...ws the struc ture of this diagnostic byte Table 12 XStart diagnostic messages 1 only with XStart with AGM 2 only with reversing starters The texts listed in the Diagnostics column correspond to the en...

Page 74: ...versing starters Process data Bit Contents Value Meaning Input data 0 Actual status DIL1 0 OFF 1 ON 1 Actual status DIL2 1 0 OFF 1 ON 2 Status PKZM0 0 OFF 1 ON 3 Reserved 0 4 to 7 Not assigned Output...

Page 75: ...modules are used for example to create potential groups Please refer to chapter 5 of the XI ON PROFIBUS DP manual for further notes about maximum station extension of a XI ON station Type Module Maxi...

Page 76: ...Proceed as follows to update your GSD file XCopy the GSD file to the directory Fieldbus Profibus GSD XPress the Ok button to confirm the appearing dialog box to overwrite an existing file XIcon files...

Page 77: ...es in a new or in an existing XI ON station XDouble click the corresponding XI ON station or insert an new XI ON station in your fieldbus structure XSelect the entry T XS1 XBM in the configuration dia...

Page 78: ...a Moeller PLC PS4 341 MM1 the diag nostic is done via the local expansion module LE4 504 BS1 The diagnostics are described in the dialog box Extended Device Diagnostic Figure 45 Diagnostic descriptio...

Page 79: ...onfigured According to DP standards 4 to 5 Slave identifier According to DP standards 6 to 8 Diagnostic bytes 0 to 2 of the XI ON Gateway Refer to chapter 2 of the manual XI ON PROFIBUS DP 9 to 12 Dia...

Page 80: ...follows to update your GSD file XCopy the corresponding GSD file to the Step7 S7data GSD directory XStart the SIMATIC Manager software and open the hardware configurator XClick the Extra Update catal...

Page 81: ...a new XI ON station insert all required XI ON modules in the correct order XSelect the entry T XS1 XBM for XStart from the hard ware catalog Using a drag and drop operation place it in the required po...

Page 82: ...module It is possible to set various parameters in this dialog box Figure 47 Parameterization of an XStart module Diagnostics Based on Example of a Siemens S7 400 PLC The diagnostic functions of XStar...

Page 83: ...PLC 79 11 01 AWB2700 1426GB 5 The individual diagnostics are shown in a table of variables Example Figure 48 Diagnostics description in the software STEP 7 table of variables For Immediate Delivery ca...

Page 84: ...B 16 02 Address of diagnostic master DB99 DBB 2076 B 16 02 Identity number high byte DB99 DBB 2077 B 16 B2 Identity number low byte DB99 DBB 2078 B 16 0C Gateway diagnostic byte 0 DB99 DBB 2079 2 000...

Page 85: ...r installations Starter is suitable for further operation No damage to the starter with exception of a slight welding of the switching contacts if these can be easily separated without any appreciable...

Page 86: ...tage category II Devices for connecting to stationary installations for example household appliances electrical tools Overvoltage category I Electrical equipment for connection to electrical circuits...

Page 87: ...lation voltage Rated operational current Ie see IEC EN 60 947 1 Current that a switching device can carry taking in to consideration the rated operational voltage service life utilization category and...

Page 88: ...are not allowed to lift the main contacts of switches that are not in operation are not allowed to hit together A circuit breaker must not trip and no changes are permitted to occur to the circuit sta...

Page 89: ...s with AGM XS1 DS0 341 K06 K Information about the resistive rating of the perfor mance module in kW The digit in front of the K indi cates the value before the comma The digit behind the K indicates...

Page 90: ...XS1 DS0 340 K06 X XS1 DS0 340 K09 X XS1 DS0 340 K18 X XS1 DS0 340 K25 X XS1 DS0 340 K55 X XS1 DS0 340 K75 X XS1 DS0 340 1K5 X XS1 DS0 340 2K2 X Direct starter with AGM XS1 DS0 341 K06 X XS1 DS0 341 K0...

Page 91: ...RS0 340 K06 X XS1 RS0 340 K09 X XS1 RS0 340 K18 X XS1 RS0 340 K25 X XS1 RS0 340 K55 X XS1 RS0 340 K75 X XS1 RS0 340 1K5 X XS1 RS0 340 2K2 X Reversing starter with AGM XS1 RS0 341 K06 X XS1 RS0 341 K09...

Page 92: ...ect starters without AGM or 2 direct starters with AGM or 2 reversing starters B3 0 4 PKZ0 Power supply terminal for three phase commoning link BK25 3 PKZ0 Empty connection cover protected against acc...

Page 93: ...stic bytes 75 80 diagnostic messages 69 diagnostic messages via LED 27 DILEM 13 14 dimension drawings 22 45 dimensions 21 direct starter 13 direct starter with AGM 33 direct starter without AGM 30 E e...

Page 94: ...ers 28 68 performance class 29 50 performance module 12 48 54 PKZM0 13 14 potential isolation 44 potential relationships 58 power supply terminal 16 64 process data 28 70 PROFIBUS DP 66 protective ear...

Page 95: ...1 01 AWB2700 1426GB T technical data 24 three phase commoning 64 three phase commoning link 16 touch potential 60 trip indicating 13 14 X XStart module 10 For Immediate Delivery call KMParts com at 86...

Page 96: ...11 01 AWB2700 1426GB 92 For Immediate Delivery call KMParts com at 866 595 9616...

Page 97: ...D 53115 Bonn E Mail info moeller net Internet www moeller net 2001 by Moeller GmbH Subject to alteration AWB2700 1426GB MEX Ki 11 01 Printed in the Federal Republic of Germany 11 01 Article No 233644...

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