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13.  Main box connection table 

 

Installation date 

 

Vehicle make 

 

Vehicle model 

 

Wheelbase 

 

Roof height 

 

Driveline 

 

Roof configuration 

 

Seat configuration 

 

Year 

 

Registration number 

 

Vin number 

 

Customer 

 

Country 

 

Workshop 

 

Fitter 

 

Installation status 

 

QC 

 

Wago 

connections 

Pin Name 

Connection  Fitted fuse 

value 

Accessory connection 

Y/N  Cable color 

1 Negative chassis Earth 

30A max 

 

 

 

 

1 Positive switched Output 

30A max 

 

 

 

 

2 Negative chassis Earth 

30A max 

 

 

 

 

2 Positive switched Output 

30A max 

 

 

 

 

 

 

 

 

 

 

 

3 Negative chassis Earth 

20A max 

 

 

 

 

3 Positive switched Output 

20A max 

 

 

 

 

4 Negative chassis Earth 

20A max 

 

 

 

 

4 Positive switched Output 

20A max 

 

 

 

 

5 Negative chassis Earth 

20A max 

 

 

 

 

6 Positive switched Output 

20A max 

 

 

 

 

6 Negative chassis Earth 

20A max 

 

 

 

 

7 Positive switched Output 

20A max 

 

 

 

 

Molex Pin #  Pin Name 

Connection Value 

M-S Accessory Default 

Connection 

Y/N  Cable color 

External IN/OUT 

100Ma max 

Light bar - dimming 

 

White 

External IN/OUT 

100Ma max 

Light bar - pattern select 

 

Blue 

External IN/OUT 

100Ma max 

Light bar - left to right 

traffic advisor 

 

Yellow 

External IN/OUT 

100Ma max 

Light bar - right to left 

traffic advisor 

 

Orange 

External IN/OUT high 

capacity 

1A max 

Weighing System - power 

 

Brown (in Yellow 

Multicore) 

CAN 3 High 

CAN 3 ONLY 

Weighing system 

 

White (in Yellow 

Multicore) 

CAN 2 High 

CAN 2 ONLY 

 

 

 

CAN 1 High 

CAN 1 ONLY 

 

 

 

External IN/OUT 

100Ma max 

Ignition input +12V 

 

Brown 

10 

External IN/OUT 

100Ma max 

Interior light feed input 

 

Red / Red/white 

11 

External IN/OUT 

100Ma max 

Inverter On/Off 

 

Red 

12 

External IN/OUT 

100Ma max 

Inverter status 

 

Black 

13 

Chassis Ground 

Chassis Ground output 

Weighing system 

 

Blue (in Yellow 

Multicore) 

14 

CAN 3 Low 

CAN 3 ONLY 

Weighing system 

 

Black (in Yellow 

Multicore) 

15 

CAN 2 Low 

CAN 2 ONLY 

 

 

 

16 

CAN 1 Low 

CAN 1 ONLY 

 

 

 

 

Summary of Contents for Modul-Connect 2.0

Page 1: ...Revision 1 3 Revision date 14 January 2020 Modul Connect 2 0 Owner s Manual...

Page 2: ...Modul System assumes no responsibility for errors or omissions Note as well that specifications and product functionality may change without notice Important Please be sure to read and save the entir...

Page 3: ...res 7 5 Installing the main box 9 6 Main box output connections 10 6 1 Wago connections 10 6 1 1 Wago connector outputs 11 6 2 Molex connector 13 7 Inverter connection 16 8 Switch panel load area 18 9...

Page 4: ...nufacturer s specific precautions when installing using and servicing the battery connected to the box Wear eye protection and gloves when working with batteries Avoid touching your eyes when working...

Page 5: ...o comply with the limits for CE EMC Standard These limits are designed to provide reasonable protection against harmful interference in a residential installation LIMITATIONS ON USE Do not use in conn...

Page 6: ...s the items listed below Modul Connect main box The Modul Connect Switch Panel includes the items listed below Switch panel back plastic part Switch panel front plastic part PCB Switch membrane Switch...

Page 7: ...Failure to follow these instructions can damage the box and could also result in personal injury or loss of life CAUTION Before beginning installation please consider the following The box should be...

Page 8: ...S part number MEGA input fuse ampage description Colour C MEGA40 5 Mega fuse 40A black 5 pcs Black C MEGA60 5 Mega fuse 60A black 5 pcs Black C MEGA100 5 Mega fuse 100A yellow 5 pcs Yellow C MEGA125...

Page 9: ...arth point or a point as near as possible to the supplying battery The cable size must be the same as the selected positive cable size Ensure the connection is properly secure and grounded to the vehi...

Page 10: ...can be mounted with 4x M5 bolts or similar not supplied Use a mounting template to mark the positions of the mounting screws Drill the four mounting holes place the box in position and fasten the box...

Page 11: ...Strip the insulation from the end of the cable to be inserted approximately 14mm To open the Wago connector using a small flat blade screwdriver push in the release button on the top of each connecto...

Page 12: ...tive Switching Output 5 Maximum fused Loading 20 a DC Polarity Chassis Earth Switching Output 5 Maximum fused Loading 20 a DC Polarity Positive Switching Output 4 Maximum fused Loading 20 a DC Polarit...

Page 13: ...ini Blade Fuse 5A Pack of 50 Light Brown C MIF5 1000 Mini Blade Fuse 5A Pack of 1000 Light Brown C MIF7 5 50 Mini Blade Fuse 7 5A Pack of 50 Brown C MIF7 5 1000 Mini Blade Fuse 7 5A Pack of 1000 Brown...

Page 14: ...ternal IN OUT 500mA max Light bar Dimming White 2 External IN OUT 500mA max Light bar Pattern Select Blue 3 External IN OUT 500mA max Light bar Left to Right Traffic Advisor Yellow 4 External IN OUT 5...

Page 15: ...Description Image 24210 03 Molex terminal 0 75 1 mm2 20 pcs 24215 03 Molex terminal 0 75 1 mm2 3000 pcs Additional part numbers for connecting to the Molex are as below M S Part No Description Image...

Page 16: ...tion tool to carefully push out the tangs to their original position If they are damaged in any way replace the pin terminal When inserting the Molex pin connectors into the Molex terminal housing pus...

Page 17: ...cted to the vehicle OEM earth point or a point as near as possible to the supplying battery fig 1 or to the main box fig 2 Ensure that the cable size is correct for the load size of inverter fig 1 fig...

Page 18: ...g One interface cable is required 24100 03 RJ11 interface cable 1 5 m 24110 03 RJ11 interface cable 3 0 m One Molex 24200 03 terminal housing is required The inverter interface connection is a twin co...

Page 19: ...guration of the switch panel Insert the batteries to the battery slots to make the switch panel detectable The switch panel will then enter its discoverable configuration mode the LED will flash the L...

Page 20: ...one APP Search for the switch panel in the APP alternatively scan the data matrix code supplied with the switch Follow the APP instructions Continue until all the switch panels are re programmed The s...

Page 21: ...ion search for the main box available under settings or scan the data matrix code which is found under the main box lid Click Manage vehicle to configure the box Connect the selected accessory and mak...

Page 22: ...and replace the fuse Live earth in wrong order Check the polarity of the fitted accessory Re Boot the main box No green flashing power LED Remove main power cable for 10 seconds and then reconnect Swi...

Page 23: ...put signals e g ignition supplied from another battery source but interfaced through a relay to the Modul Connect battery source Maximum load on a single output 500 mA Max total load on Molex outputs...

Page 24: ...E 5 differs between the phone and switch packs Switch packs send receive coded files not yet supported by most current phones The Switch pack and Main Box Max operating communication distance is 100m...

Page 25: ...to a customer service representative if products are deemed non working or malfunctioning the product may be returned to Modul System within 30 days of original purchase Any defective unit that is re...

Page 26: ...Molex Pin Pin Name Connection Value M S Accessory Default Connection Y N Cable color 1 External IN OUT 100Ma max Light bar dimming White 2 External IN OUT 100Ma max Light bar pattern select Blue 3 Ext...

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