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operate the valve about 3 times to ensure 

b. S

 to 

c.  A

in about 3 times to ensure the 

function. 

the function. 

ystems hydrostatic test 

Before delivery, valves are tested 1.5 times 
the allowable working pressure at ambient 
temperature in open position. After 
installation, the pipe line system may 
subject to system tests, as condition not
exceed the maximum working pressure. 

fter pressure testing, user shall operate the 

valve aga

7.

a.

ion, such as pressure, temperature and 

b. 

the product to avoid danger in the 

future.

 

 Dangers of inappropriate use 

 Never uses the product exceed its allowed 

condit
fluid. 

If the product has any inappropriate use, the 

product was damage however there are no 
signals occurs immediately. User shall 
change 

8.

a.

re effect and high-temperature 

effect etc. 

b.

ement between stem and 

stem packing. 

c. 

em

ry, 

(1) 

valve must follow the 

(2) 

 and inflammability 

(3) 

dure is protecting the surface of the 

(4) 

 the seat retainer fall down from end 

(5) 

d the ball 

d

ion, maintenance, and 

(1

    

 

damage factors as far as possible as 

(2

 Maintenance 

 Maintenance frequency 

The maintenance frequency is determined 
upon the application. User shall consider the 
time interval depend on the kinds of fluid, 
flow velocity, operation frequency, 
high-pressu

 Adjustment of the Gland 

Tighten the gland nut about 

¼ 

turn 

periodically to compensate for the wear 

caused by mov

Disass

bly 

(NOTE

If complete disassembly is necessa

replacement of all seats and seals is recommended.) 

To dismantle the 
procedure below. 
It doesn’t matter where the position of 

valve located is; usually it contained the 
seal up fluid, so operator must be very 
carefully when moving the valve on the 

pipe.    It must open the ball a little and let 
the fluid come out slowly, it also need to 
watch out the poisonous
objects if there is any.   

It must turn the ball in the close position 

before dismantle the valve. The ball cannot 
be taken out from valve body if the ball is in 
the open or semi-open position.    The right 
position for store the valve is put the flange 
end on the ground.    If it is a valve with the 
hand wheel, than it must dismantle the 
hand 

wheel from the valve 

first than put 

the valve flange end on the ground.    This 
proce
ball. 

To dismantle the valve body and end cap, 

release retainer with a special tool.  It 
must be careful to dismantle the ball to 
avoid
cap. 

To lift the ball by hoist, it must make the 

protection on corner to avoi
damaged by metal contacted.   

. Parts inspect
replacement: 

) Check the surface of ball if it is scraped   

use the PT for inspection if necessary.  If 
there is any damage on the surface, then find 
out the root cause such as the dirt fluid…etc. 
avoid the 
we can . 

) The damage of the ball surface, to gauge if it 

is locate on the contacting area of ball and ball 

 

5

Summary of Contents for 3PC

Page 1: ... HPV 40AT Three Piece High Pressure Screwed Ball Valve Reduced Bore PN210 USER MANUAL Modentic Industrial Corporation 14F 1 No 57Taya Rd Taichung Taiwan R O C Email modentic ms9 hinet net http www modentic com tw WARRANTY Modentic warrants its products against defects in manufacturing if the products Are used for the purposes for which they are manufactured and sold This warranty Shall expire one ...

Page 2: ...Temperature Ratings 4 Delivery Condition and Storage 5 Installation and Operation 6 Put into service 7 Dangers of inappropriate use 8 Maintenance 9 Corrosion Data 10 Use in potential explosive atmosphere areas 11 Marking Importer Agent or Distributor responsible for servicing ...

Page 3: ...r is recommended to prevent that the pressure in the valve will not exceed that allowed pressure by means of piping design installation or operation procedure e Electro Static effect The ball valves are designed with electrical continuity for ball stem body to prevent electro static discharge The user is responsible for ensuring the earthing of the pipeline system f Fire safe condition Fire safe c...

Page 4: ...eat c Dimensions and Parts list See the following drawing for the detailed external dimensions of each nominal size the components list and materials available User shall consider the material s anti corrosion feature of seals and packing which directly contact with the fluid The corrosion data information is available in this user manual d Equipment category according to ATEX Directive 94 9 EC De...

Page 5: ...f Dimensions Parts List 3 ...

Page 6: ...he bore If yes clean it before installation Operator clean the ession air or steam eaned only with water or steam the compression air is not allowed 5 2 Valve Installation e system a quence to do d close the valve b ea It will cause deformation c lve to the pipeline adequately a ction for opening and b on with the flow c flow direction ed valves by water compr automation valve shall be cl Install ...

Page 7: ...n the gland nut about turn periodically to compensate for the wear caused by mov Disass bly NOTE If complete disassembly is necessa replacement of all seats and seals is recommended To dismantle the procedure below It doesn t matter where the position of valve located is usually it contained the seal up fluid so operator must be very carefully when moving the valve on the pipe It must open the bal...

Page 8: ...he gear box and check the connection of the tooth of gear To check has there is any grease spoiled dust in the box Worm gear operator has a switch of open close indicator get back to the original location after dismantle or assembly It must do the pressure inspection before install onto pipe line otherwise it will become very difficult to do adjustment on the pipe line The stem packing must be rep...

Page 9: ...so designed and constructed with an electrical continuity design between ball stem and body Any occurrence of efficient electro static charge w line earthing Containing light metals Materials used in the construction of external parts do not contain light met 7 5 of magnesium Equipment was tested in factory according to high pressure leakage test before delivery It will not release flammable gases...

Page 10: ...8 ...

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