Modentic 3PC User Manual Download Page 8

seat.    If it is the case, then the ball must take 
a fine milling.  If it cause a heavy damaged, 
then it must welded and re-machined. If it 

(3)

nd cause a heavy 

(4)

ecide the frequency for 

(5)

 

t be reconsidered to choice a right 

(6

grease, water, oxidation or 

(7

land nut too tight to avoid 

(8

 

ng on pipeline under higher 

e.

pen and 

close operation will be opposite.

   

cannot be repaired then change a new ball. 

 If the scraped area is not at the location 

described in the item (2)above, then it must 
re-fine milling the damage area again.  
Otherwise, the ball will damage the soft seat 
during the open and close operation or it will 
dig out the ball seat a
damage to ball and seat. 

 Check the thickness of valve body and cap. 

As defined in section 1. the body and cap 
material may wear be cause of the status of 
fluid.User should d
checking thickness. 

 To inspect the surface of soft seat, if there is it 

any scrap mark, concave, dust (including 
weld dregs, iron bit, sands…etc.), abrasion, 
abnormal press scrape, and a tiny scrap. 
Usually, the scrape mark and damage by dust 
will occur in the same time with ball damage.   
It is the root cause for leakage.  If the 
leakage occurs before the repairing, then this 
is suggest to change a new soft seat (PTFE 
or RTFE).    The mark from press or fine scrap 
happen in an abnormal operation pressure.  
It mus
valve. 

)  To check the worm gear if it can be operated 

correctly, the operated correctly means people 
can use one finger to turn the wheel.  when 
the torque higher then 25KG-M, if must open 
the gear- box and check the connection of the 
tooth of gear.  To check has there is any 
grease, spoiled 
dust in the box. 

) Worm gear operator has a switch of 

open/close indicator get back to the original 
location after dismantle or assembly.    It must 
do the pressure inspection before install onto 
pipe line, otherwise, it will become very difficult 
to do adjustment on the pipe line.The stem 
packing must be replaced by new parts after 
dismantle the valve.  Its material has PTFE, 
Graphite and Carbon Fiber.  The material of 
new packing must be the same as the old one.   
To tight the gland nut, it must pass the 1.5 

times water pressure test without leakage.  
Do not make the g
the higher torque. 

) To do the final inspection for a valve, 10 

times of open and close operating must be 
done to ensure all the parts are assembled 
correctly.  To ensure the torque is in a same 
value during the open/close operation.    If the 
torque is not the same in operation, then there 
may has some parts in an correct    position or 
interference.please dismantle and re-assembly. 
Otherwise, the valve will get damaged easily 
when worki
pressure . 

 Assembly 

For assembly process, it takes the opposite 
way of dismantle process.  The must in the 
close position during assembling the body 
and end cap, the stopper must be located at 
the right place; otherwise, the o

9.

S316 Stainless steel is suitable 

ion , but below conditions 

a.  H

olerance for dry 

 Corrosion Data 

CF8M,1.4408,S
for the general 
Application of corros
shall be concerned: 

CL in humid or high temperature is more 

corrosive, wet HCL is more corrosive than 
dry HCL under 700ºF, while the corrosive, 
wet HCL and dry HCL are almost the same 
above 700ºF. the max. t
HCL and HCI is 320ºC 

 

6

Summary of Contents for 3PC

Page 1: ... HPV 40AT Three Piece High Pressure Screwed Ball Valve Reduced Bore PN210 USER MANUAL Modentic Industrial Corporation 14F 1 No 57Taya Rd Taichung Taiwan R O C Email modentic ms9 hinet net http www modentic com tw WARRANTY Modentic warrants its products against defects in manufacturing if the products Are used for the purposes for which they are manufactured and sold This warranty Shall expire one ...

Page 2: ...Temperature Ratings 4 Delivery Condition and Storage 5 Installation and Operation 6 Put into service 7 Dangers of inappropriate use 8 Maintenance 9 Corrosion Data 10 Use in potential explosive atmosphere areas 11 Marking Importer Agent or Distributor responsible for servicing ...

Page 3: ...r is recommended to prevent that the pressure in the valve will not exceed that allowed pressure by means of piping design installation or operation procedure e Electro Static effect The ball valves are designed with electrical continuity for ball stem body to prevent electro static discharge The user is responsible for ensuring the earthing of the pipeline system f Fire safe condition Fire safe c...

Page 4: ...eat c Dimensions and Parts list See the following drawing for the detailed external dimensions of each nominal size the components list and materials available User shall consider the material s anti corrosion feature of seals and packing which directly contact with the fluid The corrosion data information is available in this user manual d Equipment category according to ATEX Directive 94 9 EC De...

Page 5: ...f Dimensions Parts List 3 ...

Page 6: ...he bore If yes clean it before installation Operator clean the ession air or steam eaned only with water or steam the compression air is not allowed 5 2 Valve Installation e system a quence to do d close the valve b ea It will cause deformation c lve to the pipeline adequately a ction for opening and b on with the flow c flow direction ed valves by water compr automation valve shall be cl Install ...

Page 7: ...n the gland nut about turn periodically to compensate for the wear caused by mov Disass bly NOTE If complete disassembly is necessa replacement of all seats and seals is recommended To dismantle the procedure below It doesn t matter where the position of valve located is usually it contained the seal up fluid so operator must be very carefully when moving the valve on the pipe It must open the bal...

Page 8: ...he gear box and check the connection of the tooth of gear To check has there is any grease spoiled dust in the box Worm gear operator has a switch of open close indicator get back to the original location after dismantle or assembly It must do the pressure inspection before install onto pipe line otherwise it will become very difficult to do adjustment on the pipe line The stem packing must be rep...

Page 9: ...so designed and constructed with an electrical continuity design between ball stem and body Any occurrence of efficient electro static charge w line earthing Containing light metals Materials used in the construction of external parts do not contain light met 7 5 of magnesium Equipment was tested in factory according to high pressure leakage test before delivery It will not release flammable gases...

Page 10: ...8 ...

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