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FIG. 3-6  BOTTOM STRUT

AT STATION 3

SIDE STRUT

LONGERON

1/16" SQUARE

STRUT

R1

1/16"-THICK

BLOCKS

FIG. 3-7  BOTTOM STRUTS

AT STATIONS 4 & 5

SIDE

STRUT

3/16"

SQUARE

STRUT

R1

(BOTH

SIDES)

LONGERON

FIG. 3-9  STRUTS AT STATION 11

1/32"-DIA.

STEEL

RODS

USE R1 FITTING

(FORWARD SIDE

ONLY)

SIDE

STRUT

1/16" X 1/32" STRUTS

(TOP AND BOTTOM)

LONGERON

FIG. 3-10  INSTALLING THE TAILPOST

1/16" X 3/16"

TAILPOST

TAPER THE

INSIDE ENDS

OF THE

LONGERONS

R1

FIG. 3-8 STRUTS AT STATIONS 6 TO 10

SIDE STRUT

CUT OFF THIS

FORWARD EYE

AT STATION 6

(TOP STRUT

ONLY)

FILE

GROOVES –

USE 

SUPER

GLUE

1/16"

SQUARE

LOWER

STRUT

(TOP

STRUT

SIMILAR)

LONGERON

FITTING F12

ROTATED

VIEW

the front seat back. At the bottom of the
fuselage the struts are 3/16" square. This is
strictly a model item. The large struts sup-
port the lower wing fake hinge pins, and also
the rear landing gear strut. On the real air-
craft there is a steel tube supporting the
wing hinges. At each end of these struts,
install R1 fittings for the lower brace wires

(Figure 3-7)

.

A word of caution:

When installing the

3/16" square bottom struts, check to make
sure they are centered on the fake hinge pins
in the wings. Recheck again when you install
the photo-etched rig fittings. You don’t want
to get the struts with the copper fittings in
place, then find out the wing pins won’t fit
the holes.
Stations 6 through 10 have top and bottom
1/16" square struts. For rigging, use three
eye rig fitting (F12). Two eyes are for the top
(or bottom) cross brace wires, and the third
eye is for the brace wires across the fuselage
at each station. At Station 6, there are no
wires forward of Station 6 at the top. Cut off
one of the eyes from the fittings as required

(Figure 3-8)

.

At Station 11, the top and bottom struts are
1/16" x 3/32" (same depth as the longerons),
as these struts represent a steel box on the
real aircraft supporting the tail skid. Also,
only a single rigging eye is required, as there
are no horizontal brace wires aft of Station
11. Use a single eye rig fitting R1 for these.
Also, add the two vertical steel rods between
the top and bottom struts for additional sup-
port for the tail skid 

(Figure 3-9)

.

Between Stations 10 and 11, there are vertical
diagonal boards which strengthen the fuse-
lage in way of the tail skid. These fit on the
inside of the longerons. See the profile view
on the plan.
Install the struts, starting at the bottom of the
fuselage. Note that all struts should be flush
with the outside of the longerons. The longer-
ons are deeper than the struts (except for Sta-

tion 11, which is the same as the longerons).

5. Longeron Splices

On the real aircraft, the longerons are spliced
just aft of the cockpit between Stations 6 and
7. The forward end is oak or ash and the aft
end spruce. For the model, no splice is
required, but wrap the “fake” splice area with
black cord. A similar wrap is used on the real
aircraft. Refer to the profile view on the plan.

6. Building & Installing the Tailpost

Make the tailpost from stripwood. Fit two
single eye rig fittings (R1) at top and bottom.
Each will serve the brace wires from both
sides. The slots in back of the tailpost for the
fake rudder hinges can be cut later when the
tail surfaces are being installed to ensure an
accurate fit of the rudder. Taper the ends of
the longerons on each side and glue in the
tailpost 

(Figure 3-10)

.

7. Installing the Front and Side Nose

Plates and Engine Bearers

Glue on the photo-etched side nose plates

(F15) from top to bottom longerons. The
front nose plate is also a photo-etched copper
part (F14). Bend the top end corners to the
angle of the longerons and bend the bottom
end tabs forward to provide support for the
radiator. Also, bend the tabs within the
engine bearer holes down aft to provide 
support for the bearers. Fit and glue the 
nose plate on the fuselage.
Note that on the real aircraft, the side plates
are actually a bent part of the nose plate, but
they have been separated on the model.
At the top and bottom of the side plates,
there is a hole for inserting wing drag wire
fittings (R1). Drill a hole into the longerons
and insert these after F14 is glued to the
longerons. See 

Figure 3-11

for the nose

plate details.
For the engine bearers, first fit the cross
beam at Station 3 which fits in the holes in
the side vertical struts. Make the engine
bearers from stripwood. Insert in the nose
plate rectangular openings. The aft ends
rest on the cross beam at Station 3. The

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Summary of Contents for CURTISS JN-4D JENNY

Page 1: ...o Inc Hollywood FL http www modelexpo online com PREPARED BY BEN LANKFORD Technical Characteristics SCALE 3 4 1 0 1 16 WINGSPAN 32 1 2 826 mm FUSELAGE LENGTH 20 1 2 521 mm I N S T R U C T I O N M A N...

Page 2: ...the pro duction models eliminated the lower wing ailerons Earlier aircraft used a wheel for controlling the rudder but the D model used sticks Quite a few Jenny s have been restored and are still fly...

Page 3: ...post 18 7 Installing the Front and Side Nose Plates and Engine Bearers 18 Stage 3 Building the Basic Fuselage continued 8 Installing the Cockpit Floor Board Supports and Floor Boards 19 9 Installing t...

Page 4: ...forma tion and a gallery of some fine WWI models on these pages The home page provides instructions for joining the mailing list if you are interested Thanks also to Ken Hyde from Warrenton VA an expe...

Page 5: ...table board is good for turning it around to make the work easier Working with the Plans Parts Before starting the model carefully exam ine the kit and study the plans First deter mine if all the list...

Page 6: ...nd sketches shown on Plan Sheet 1 Before starting each stage have all the parts required for the stage such as laser cut parts britannia castings photo etched parts stripwood rod and rigging identifie...

Page 7: ...1 16 Self Adhesive Copper Tape cut to shape as required Bands securing trailing edge to ribs and stiffeners Rigging Cord cut to length as required Drag wires in wings and kingpost wires 0 010 diameter...

Page 8: ...the stringer if the option is chosen to the shims use one of the full length lightened ribs to check the fit as you go The front end of the rib will butt against the leading edge and the bottom slots...

Page 9: ...the ailerons have the rod Position and glue the trailing edge to the ends of the ribs with just a touch of super glue Figure 1 8 After the wings are removed from the build ing board and the cap strip...

Page 10: ...to the remaining areas The cap strips butt into the ply sheet on top of the wing and to the lead ing edge on the bottom After the wings are removed from the build ing board add self adhesive copper ta...

Page 11: ...er the fittings have been installed or before drill a hole into the wing through the center hole of the fitting for receiving the wing strut kingpost and skid end fittings Figure 1 13 illustrates the...

Page 12: ...Drill a similar hole into the beams of upper wing center sec tion For the lower wing there will be holes drilled in the fuselage This will be shown in the fuselage building stage 15 Building and Inst...

Page 13: ...e wings For the model the casting is a solid fit ting with a pin extension This pin fits through the holes in the photo etched wing wire fit tings W22 and into the holes in the wings Shape the ends of...

Page 14: ...LIZER ASSEMBLY BRACE WIRE FITTINGS R1 1 32 X 1 16 DIAGONAL STIFFENER IS FLUSH WITH RIGHT SIDE OF STABILIZER TRAILING EDGE 1 16 X 1 16 CUT SLOTS TO FIT RUDDER FAKE HINGES LOCATE THIS STIFFENER ON CENTE...

Page 15: ...bottom prior to installing the ribs However be sure you extend the strips past the rear end of the ribs since the caps lie on the rabbeted trailing edge Cut the slots for the fake hinges in the trail...

Page 16: ...levator ribs for fear the rib may break between the upper and lower notches before assembly After removing the elevator from the build ing board add copper tape and the fittings for the control cable...

Page 17: ...des Cut these struts from stripwood For the model make the mortise using a hobby blade to cut the depth and a small chisel to hol low out the mortise Figure 3 2 The rear struts at Station 6 through 11...

Page 18: ...tail skid Figure 3 9 Between Stations 10 and 11 there are vertical diagonal boards which strengthen the fuse lage in way of the tail skid These fit on the inside of the longerons See the profile view...

Page 19: ...lled At this point these strips would hinder installing the flight controls on the floor boards 10 Installing Forward and Rear Cock pit Instrument Panels and Shelf Behind Rear Cockpit Firewall The rea...

Page 20: ...3 17 On the real aircraft these clips are actually a bolting clip for the struts For the model these are just fake clips for added detail The ends of the vertical struts at Station 2 through 5 requir...

Page 21: ...f the side strut clips that lay over the longerons at Station 6 to 10 The forwardmost former has a small access door probably a viewing port to the back of the fuselage Next install the stringers in t...

Page 22: ...N CORD DRILL HOLE FOR FITTING PIN FLOOR BOARDS IN COCKPIT Throttles Install a throttle E8 in both cockpits on the right longeron While you are at it add the throttle linkage to the engine It can be at...

Page 23: ...at we put off earlier The seat bottom is laser cut The back is photo etched alu minum Bend the back to the shape of the bottom and glue to the bottom There are some tabs on the aluminum back to be ben...

Page 24: ...e 1 of E10 Fuel tank cap 1 of E12 Fuel tank fuel gauge 1 of E13 Fuel tank sediment vial 1 of E14 Upper engine block 1 of E15A Upper engine block bolting feet 6 of E15B Lower engine block 1 of E16 Prop...

Page 25: ...lock is flat On the real engine these are a part of the upper block casting but for the model they have been cast separately Then glue the upper engine block assembly to the lower block Make sure the...

Page 26: ...n wiring below for other options Cylinder installation Figure 5 7 On real OX 5 engines some have cylinders which are secured in place with four steel rods through spider ends and some have no such hol...

Page 27: ...radiator but this will be installed after the engine is installed From the back of each pipe run a copper wire fake tubing from the pipe down to the top holes drilled in the sides of the V intake man...

Page 28: ...Then strap the dowels to the intake manifolds with strips of self adhesive copper tape Finally install the wiring using the flex ible wire provided First glue the wires to the top of the spark plugs...

Page 29: ...ator to the engine water pump Hang the pipe with a brass strap from the left engine bearer Connect the end of the pipe to the radiator with a short sec tion of PVC tubing Flex air heater tubing from t...

Page 30: ...rly straight prop Another popular prop had heavily curved ends This was a Paragon tractor prop manufacturer unknown made of six laminations of walnut or mahogany First insert a dowel through the cente...

Page 31: ...At the upper ends of the struts cut the struts to fit the fittings at the fuselage L7 and L8 and drill the holes for the castings pin extensions When done wrap the struts with black thread in the loca...

Page 32: ...e used to keep the parts cen tered Use a 3 32 wood dowel through the hub and tape or clamp the hub in the cen tered position as shown on the sketch First glue the half rim castings together and sit th...

Page 33: ...ument panel is almost FIG 7 1 INSTALLINGTHE COCKPIT COWL 010 CLEAR PLASTIC WINDSHIELD PATTERN IS ON PLAN FORMING THE COWL BEND GAP CLOSED BEND TABS UNDER AND UP ON INSIDE OF LONGERONS COPPER TAPE FAKE...

Page 34: ...llation Stage 4 Figure 4 3 Three back brace wires top and bottom for each of the elevator halves are fitted in a sim ilar manner The turnbuckles R3A short like the rudder are at the trailing edge The...

Page 35: ...ge holes at Stations 4 and 5 Place a temporary 3 32 thick wood strip at each end of the wing to gauge the gap between the fuselage and wing This gap is where the actual hinge pin is located on the rea...

Page 36: ...a real aircraft flying wires are tension wires to prevent the wings from folding up when flying Since these wires may have quite a bit of tension they are double wires The landing wires are the opposi...

Page 37: ...ol Wires See Figure 7 14 First rig the back brace wires for the aileron control horns Use the short turnbuckles R3A for these which are located at the trailing edge of the ailerons Start the control w...

Page 38: ...pril 1998 includes a plan of the OX 5 engine and Vol 152 May 1996 has excellent photos of a restoration with many details of the uncovered structure Jenny Was No Lady The Story of the JN 4Dby Jack R L...

Page 39: ...PHOTOS OF MODEL AIRWAYS JENNY 39...

Page 40: ...CTLY FROM OUR WEBSITE http www modelexpo online com NIEUPORT 28 1917 Model Airways Kit No MA1002 ALBATROS D VA Model Airways Kit No MA1001 1 16 Scale Open Framework Laser Cut Wood and Metal Kits Open...

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