MOBA Farmpacker M100T Training Manual Download Page 1

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Release 5

4 April 2013

Training manual

MOBA Farmpacker M100T

MOBA b.v.
Stationsweg 117
P.O. Box 7
3770 AA BARNEVELD
The Netherlands
(T) +31 (0) 342 - 455 655
(F) +31 (0) 342 - 455 755
(E) [email protected]
(I) http://www.moba.nl

Document number:

Summary of Contents for Farmpacker M100T

Page 1: ...4 April 2013 Training manual MOBA Farmpacker M100T MOBA b v Stationsweg 117 P O Box 7 3770 AA BARNEVELD The Netherlands T 31 0 342 455 655 F 31 0 342 455 755 E info moba nl I http www moba nl Documen...

Page 2: ...Release 5 2 Training manual MOBA Farmpacker M100T...

Page 3: ...5 3 1 Section 1 Output side 16 3 2 Section 2 Input side 17 3 2 1 Dipswitch configurations 17 3 3 Unlock unit signals and commands 18 3 4 Error messages of the Unlock unit 18 4 Machine timing Synchroni...

Page 4: ...e MSW1 37 7 2 1 Different Version of the MSW1 38 7 2 2 Conversion kit MSW 5 Machine number 18 5400 up 38 7 2 3 General information regarding update possibilities 39 7 3 MSW1 Quick reference 40 8 Inkje...

Page 5: ...s not pull up correctly dropset moves down and pull up too slow 52 10 0 6 Dropset does not stop eggs go to the end of the machine 52 10 0 7 Lane does not Initialize 52 10 0 8 White light blinks 53 10...

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Page 7: ...ine will not directly halt but first the speed is brought back to a slow speed of 10 Hz The frequency converter will slowly drop the speed to 10 Hz During this Ramp down the moving bar will also follo...

Page 8: ...ing procedure is used to set the proxes of the dropset movement 1 Set the Dropset Check Sensor 2 in the correct position Distance 3 is 26 5mm 2 Set the machine to Ghost eggs function See chapter 7 1 3...

Page 9: ...e is activated During initalisation the LUST controller learns where the lane has to stop in order to drop the eggs in the correct position The machine start to initialize as the MSW1 output X11 5 DL4...

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Page 11: ...as to be changed The linear actuator use 1 sensor to determine the position a Moving bar 0K A the machine starts the signal Start Moving Bar is send from the MSW1 to the MSW1 Output DL17 activated and...

Page 12: ...tect if a carrier contains an egg This signal is sent from the MSW1 3 pitches carriers later to the Unlock unit This signal is called Eggselect Unlock In the Unlock unit this signal arrives into a shi...

Page 13: ...e the pitch of the receiverset is 54mm See fig 6 and fig 7 for following example In this example we only discuss the first drop position of the egg On 0K speed postion the unlock pawl is controlled ej...

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Page 15: ...3 The Unlock Unit The Unlock unit of the Farmpacker secures the egg is dropped at the correct position into the Receiverset On the circuit board all the inputs and outputs are indicated by LEDs Fig 8...

Page 16: ...e board is split up into two sections Section 1 and 2 3 1 Section 1 Output side Following LED s are used in the Farmpacker configuration D27 Worm Error D28 Dropset Full D29 to D38 Output to Unlock mag...

Page 17: ...g lane ready D63 Reset Worm D64 HiRes clock D52 Eggselect 3 2 1 Dipswitch configurations The Dipswitch on the board set the functionality of the unlock board S17 3 On Left machine configuration Off Ri...

Page 18: ...board you find a orange LED D39 Run LED Depending on the situation this LED is indicating if there is an error No unlock Error The Orange Run LED blinks on 20Hz Unlock Error The Run LED will blink se...

Page 19: ...Farmpacker M100T 19 f 6x Blink g Dropset Full signal is still active A unlock pawl is activated while the Dropset Full signal is still active The PLC did not receive the Dropset full signal or the lan...

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Page 21: ...ceiverset basket fig 13 a The distance 1 must be 40mm b Change the distance by moving the Sensor 2 in position NOTE a The correct end postion of the unlock unit is marked in the receiverset frame 3 c...

Page 22: ...until the red light spot of the Egg Check photocell is located in the center of an carrier place an egg inside the carrier b Adjust the Chain Sensor so that the sensor is now just activated NOTE a Con...

Page 23: ...itch Drop correction in an other position wil change the eject moment of the unloock pawl against the position of the carier fig 16 2 NOTE a Each number on the switch represents a HiRes 9mm e The corr...

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Page 25: ...sensor hole on the disc This procedure will repeat until the HOME sensor is detected again Then the procedure is stopped The marker Sluiten Close used to calculate the stop positions will become TRUE...

Page 26: ...ervice Auto tuning active Off Blink On Warning On On Blink On Error Blink Flash code Off On Tab 3 Error flashing code LED H1 Flashes per 20 sec Display KeyPad Optional Explanation Cause Remedy 1x E CP...

Page 27: ...ger device 7x E OTM Motor temperature too high Motor PTC correctly connected Parameter MOPTC correctly set Motor overloaded allow motor to cool down Check dimensioning 8x E OTI Inverter overheating Am...

Page 28: ...ce who works independently and therefore it needs only a few communication leads to the Main MSW1 Input signals Disk home sensor X11 1 Disk row sensor X11 2 Enable Power Index X11 4 Init Index signal...

Page 29: ...1 the action will be stopped directly 2 Start Start the lane motor If the motor does not run it will start after the signal Start turn to 1 Stop If the start signal turns to 0 during the movement to t...

Page 30: ...rogrammer module on the Lust frequency converter 3 3 Switch on the power 4 Press button stop return two times Now the display shows MENU 5 Select CARD with the arrow keys 6 Press start enter 7 Select...

Page 31: ...eed voltage is placed on the connections X14 1 and X14 2 See fig 21 1 Depending on the voltage on X14 the speed is set 9 2V Max speed setting The max speed is adjusted by a potentiometer on the MSW1 b...

Page 32: ...acker M100T Trip The trip output is activated when there is a fault in the frequency converter MSW1 Input X2 3 DL 17 is 1 and on the display you read following message See fig 22 3 Fig 21 MSW1 Speed o...

Page 33: ...mounted for extra functions see fig 24 11 SW4 1 On Ghost eggs A simulation mode is activated to adjust the drop position SW4 2 On Bar Service The linear actuator is switched off LED Service mode is on...

Page 34: ...5V 3 3v3 4 2V5 5 Once the Xilinx is running it will switch on the main power supply of major output signals DL 1 8 like Unlock magnets Control panel Dropset Clutch Motor relays and brake The power sup...

Page 35: ...5 14 this voltage is used by the display Packling lane section The signals of the infeed are connected to a board MSW4 This board is connected by a 37 Pole plug on X7 of the MSW1 DL 88 9 24V DC fused...

Page 36: ...4 2 to On position see fig 25 1 2 LED Service Mode is on See fig 26 4 3 Remove the Linear actuator drive rod from the Unlock unit or remove the linear actuator completely 4 Fix the position Unlock uni...

Page 37: ...not use a regular SD card 1 Switch main power off 2 Check if the Switch SW5 2 is set to On see fig 25 3 3 Place the card in the card holder See fig 25 2 NOTE a Do not use Software versions 3 on the o...

Page 38: ...n 3 0 and Higher The Xilings has a larger memory XC3S500 NOTE a Do not use Software versions 3 on the old MSW1 7801057 Boards 7 2 2 Conversion kit MSW 5 Machine number 18 5400 up Beginning 2013 an upd...

Page 39: ...several configurations See Flow chart below Fig 28 MSW upgrade Conditions to add MSW 5 M100S PLC V 2 1 Displ V 2 2 Lust V1 2 Update MSW 1 to V3 4 and Display to V4 2 M100T MSW 1 V3 0 Replace MSW 1 V3...

Page 40: ...out Unlock error Dropset brake Dropset clutch Start Main mot Trip Stacker stopped Dropset check Dropset stop Stacker run X9 X15 X10 X13 X7 X4 X14 X11 X3 X2 X1 X16 X5 X8 Encoder out Print go Missing P...

Page 41: ...e Farmpacker M100T 8 1 Signals The Inkjet is directly connected to the Plug X16 1 One LED DL 95 2 show the Encoder signal And LED DL 5 3 Indicates the Print go signal both signals are presented as nor...

Page 42: ...d X16 3 Print go signal X16 4 Print go signals inverted The outputs are provided with automatic fuses F20 and F21 If the current rises over 75mA the fuse will switch off the output power NOTE a The fu...

Page 43: ...Release 5 Training manual MOBA Farmpacker M100T 43 The Inkjet system connected to the Farmpacker can be NPN or PNP based see fig 32 and fig 33 Fig 32 NPN system Fig 33 PNP system...

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Page 45: ...nter of the cross The calibration is now completed and the display will start up to its normal mode NOTE a If you by accident entered this mode do nothing and the display will automatically exit witho...

Page 46: ...isplay will show the following Erase Firmware 5 Press right bottom corner to confirm 6 Confirm only if you are absolutely sure that this is your intention NOTE a If you by accident entered this mode d...

Page 47: ...ecial Program unit calLED Loaderbox During power up the instalLED sofware versions appear on screen Procedure update software 1 Switch off the power 2 Open the control panel with the touch screen 3 Di...

Page 48: ...the following position Loading application 10 Press the pushbutton green LED start flashing 11 Wait until the green LED is constantly illuminated 12 Put the modeswitches in the following position Load...

Page 49: ...oftware 16 Press the pushbutton green LED start flashing 17 Wait until the green LED is constantly illuminated 18 Switch off the power 19 Disconnect the loaderbox 20 Connect the Data cable to the MSW...

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Page 51: ...Check following Encoder main motor Wirring encoder main motor 10 0 3 Only the first egg in a row go to the end of the machine error symbol on screen Error message on display Check following Encoder s...

Page 52: ...nput DL21 NOTE a Solve the problem and pull up the frame until the dropset arrives in up position In case the error does not disappear switch main power off and on again 10 0 7 Lane does not Initializ...

Page 53: ...9 NOTE a Solve the problem and pull up the frame until the dropset arrives in up position In case the error message does not disappear switch main power off and on again 10 0 10 The dropset drops down...

Page 54: ...K16 located next beside the yelllow emergency stop relais will disable the Tray stacker An other possibility is to switch off the main circuit breaker of the stacker 3 phase circuit breaker NOTE a In...

Page 55: ...de 10 0 15 Last egg not dropped into dropset Most common problem in case of Inkjet use The inkjet is polluting by static electricity the first unlock pin This pin get dirty and the last egg is not dro...

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Page 57: ...g 15 Chain Sensor 22 fig 16 MSW1 Unlock correction 23 fig 17 Unlock Moment 23 fig 18 Communication LUST controller 28 fig 19 LUST Update 30 fig 20 ABI controller 31 fig 21 MSW1 Speed output 32 fig 22...

Page 58: ...Release 5 58 Training manual MOBA Farmpacker M100T...

Page 59: ...1 Eggselect 17 Eggselect Unlock 12 Encoder 42 F FOR mode 25 29 FPGA 33 Frequency controller 31 G Ghost eggs 33 Ghost eggs 41 H HiRes 17 I Index ready 29 Inkjet 41 L Lane ready 18 Linear Actuator 51 Lo...

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