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MK Diamond Products MK-101 PRO24, Owner'S Manual

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MK Diamond Products MK-101 PRO24 Owner'S Manual Download Page 61

61

MK-101 Pro24 JCS                                               EXPLODED VIEW & PARTS LIST

Cutting Head

Part # 158191

 1 

 2 

 3 

 4 

 22 

 5 

 7 

 8 

 9 

 21 

 10 

 11 

 12 

 13 

 14 

 15 

 16 

 17 

 18 

 19 

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 23 

 1 

 10 

ITEM #

DESCRIPTION

PART #

QTY.

1

NUT, HEx, 5/16 - 18

101196

5

2

FLANGE, OUTER, 2 - 3/8

135830

1

3

NUT, HEx, 5/8-18

135848

1

4

BEARING, BALL, 17x40x12MM

137711

2

5

KEY, 3/16 SQ x 1-1/8

150344

1

6

WASHER, FLAT, SAE, 3/8

150923

1

7

SCREW, HEx HD, 5/16-18x1

151743

4

8

NUT, WING, NYLK, 5/16-18

151746

1

9

WASHER, LOCK, SPLIT, 5/16

151747

4

10

WASHER, FLAT, SAE, 5/16

151754

5

11

STRAP, 1 INCH, MOTOR ADJ.

152673

1

12

BUMPER, RUBBER, 1/2 DIA

152674

1

13

BOLT, 3/8-16 x 3-1/2 HEx HEAD TAP

153147

1

14

SCREW, 5/16-18 x 3/8 SOCKET HEAD SET

157083

1

15

PULLEY, 6J19 x 5/8 BORE

158199

1

16

BUTTON, SHAFT LOCK

158200

1

17

SPRING, BLADE SHAFT LOCK

158201

1

18

RING, 1/4 E-STYLE RETAINING

158202

1

19

SHAFT, BLADE

158222

1

20

CASTING, 10” CTTG HEAD - COMP

158224

1

21

SCREW, HEx HD, TAP, 5/16-18x3

162473

1

22

FLANGE, Ø 2-3/8 INNER

162758

1

23

SPACER, 9/16x5/16x1.5, PLAS

170824

1

Summary of Contents for MK-101 PRO24

Page 1: ...t 153243 JCS MK 101 Pro24 JCS OWNER S MANUAL OPERATING INSTRUCTIONS www mkdiamond com Caution Read all safety and operating instructions before using this equipment This parts list MUST accompany the equipment at all times Revision 204 Manual Part 162059 ...

Page 2: ...te and maintain your MK 101 Pro24 JCS safely and correctly Please take the time to familiarize yourself with the MK 101 Pro24 JCS by reading and reviewing this manual Read and follow all safety operating and maintenance instructions If you should have questions concerning your MK 101 Pro24 JCS please feel free to call our friendly customer service department at 800 421 5830 Regards MK Diamond NOTE...

Page 3: ...NSPORT and ASSEMBLY Unpacking 21 Contents 21 Transport 22 JCS Stand Setup 23 25 Assembly 26 28 SETUP OPERATION and SHUTDOWN Setup 29 30 Operation 31 35 Adjustment 36 37 Cleanup 38 MAINTENANCE AND TROUBLESHOOTING Maintenance 39 44 Troubleshooting 45 50 EXPLODED DRAWINGS PARTS LISTS Exploded Drawings Parts List 52 62 ACCESSORIES ORDERING and RETURN INSTRUCTIONS Accessories 63 Ordering Information 64...

Page 4: ...ert symbol and one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions WARNING You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions CAUTION You CAN be INJURED if you do not follow directions It may also be used to alert against unsafe practices ALWAYS read this Owner s Manual before operating the machine DO NOT o...

Page 5: ...per dust removal Use dust collection system when applicable NEVER operate the machine in an explosive atmosphere or near combustible materials Sparks from the cutting action of this machine can ignite flammable materials liquids gases or dust This equipment should not be operated by persons under 18 years of age always wear approved respiratory head ear and eye protection when operating this machi...

Page 6: ... dangerous or hazardous environments DO NOT use power tools in damp or wet locations nor expose them to rain Always keep the work area well lighted REMOVE ADJUSTING KEYS AND WRENCHES KEEP WORK AREA CLEAN DO NOT USE IN DANGEROUS PLACES MAINTAIN TOOLS WITH CARE Keep tools clean and maintained for the best and safest performance Always follow maintenance instructions and examine the machine before us...

Page 7: ...NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Unauthorized equipment modifications will void all warranties Manufacturer does not assume responsibility for any accident due to equipment modifications NEVER ...

Page 8: ...re specially designed to filter out microscopic particles Where use of a dust extraction device is possible it should be used To achieve a high level of dust collec tion use an industrial HEPA vacuum cleaner Observe OSHA 29 CFR part 1926 57 and 1926 103 SILICA DUST WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or ...

Page 9: ... de sécurité et par l un des trois mots suivants DANGER AVERTISSEMENT ou ATTENTION DANGER LE NON RESPECT des consignes entraînera des BLESSURES GRAVES voire la MORT AVERTISSEMENT LE NON RESPECT des consignes PEUT ENTRAÎNER des BLESSURES GRAVES voire la MORT ATTENTION LE NON RESPECT des consignes PEUT ENTRAÎNER des BLESSURES Il peut également être utilisé pour alerter contre les pratiques dangereus...

Page 10: ...ge de silice Prévoir un système de dépoussiérage adéquat Utiliser un système de captage des poussières le cas échéant NE JAMAIS utiliser l outil dans une atmosphère explosive ou près de matériaux combustibles Les étincelles produites par l action de coupe de cet outil peuvent enflammer les matériaux les liquides les gaz ou les poussières inflammables Cet équipement ne doit pas être utilisé par des...

Page 11: ...ues dans des endroits mouillés ou humides ne pas les exposer à la pluie Toujours garder le lieu de travail bien éclairé RETIRER LES CLÉS ET OUTILS DE RÉGLAGE GARDER LE LIEU DE TRAVAIL PROPRE NE PAS UTILISER DANS DES ENDROITS DANGEREUX ENTRETENIR SOIGNEUSEMENT LES OUTILS Garder les outils propres et bien entretenus pour une performance optimale et sécuritaire Toujours suivre les instructions d entr...

Page 12: ...TION NE JAMAIS débrancher tous les dispositifs d urgence ou de sécurité Ces dispositifs sont prévus pour la sécurité de l opérateur La déconnexion de ces dispositifs peut causer des blessures graves des lésions corporelles voire la mort La déconnexion d un de ces dispositifs annulera toutes les garanties Les modifications non autorisées de l équipement annuleront toutes les garanties Le fabricant ...

Page 13: ...spirable comme une substance connue pour causer le cancer Lors de la découpe de tels matériaux suivez toujours les précautions respiratoires Utiliser une protection respiratoire appropriée et approuvée NIOSH lorsqu il existe un risque de poussière Les masques en papier ou les masques chirurgicaux sans numéro d homologation NIOSH ne sont pas recommandés parce qu ils ne protègent pas suffisamment le...

Page 14: ...u livret d instructions de votre moteur électrique fourni avec le moteur électrique Protéger le moteur électrique contre la poussière autant que possible et garder les ouvertures de ventilation propres Avant de brancher l outil s assurer que la tension de sortie est dans la plage indiquée sur la plaque signalétique de l outil NE PAS pulvériser de l eau sur le moteur électrique NE PAS toucher la fi...

Page 15: ...of the electric motor refer to your electric motor instruction book let furnished with the electric motor Protect the electric motor from dust as much as possible and keep ventilating openings clean Before plugging in the machine make sure that the outlet voltage is within the voltage marked on the machines s data plate DO NOT spray water on the electric motor Do not touch the plug with wet hands ...

Page 16: ...ssary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace a damaged or wor...

Page 17: ...ceptacle Supporting Surface Power Tool Drip Loop Power Cord Drip Loop Information WARNING ON WARNING Use only extension cords that are intended for outdoor use These extension cords are identified by a marking Acceptable for use with outdoor appliances store indoors while not in use Use only extension cords having an electrical rating not less than the rating of the product Do not use damaged exte...

Page 18: ...dition through the use of undersized extension cords will be repaired or replaced totally at the customer s expense There will be no warranty claim To choose the proper extension cord Locate the length of extension cord needed in the table below Once the proper length is found obtain the correct AWG size required for that length of extension cord ON Motor Specs EXTENSION CORD LENGTH Motor Voltage ...

Page 19: ...manuals WARNING Read and understand all instructions Failure to follow all instructions in sequence could result in serious injury Maximum material load 35 lbs 15 9kg Place unit on a hard level surface DO NOT use as ladder or scaffolding Always use with Safety Arm in place A F Z D C B Fig 1 Fig 2 Fig 4 Fig 5 H X X B H Y Z G F G C D Locations of Operating Features Read Owner s Manual for complete I...

Page 20: ...vy duty blade shaft bearings Multi position motor post and cutting head for convenient cutting of various tile sizes Built in water distribution system supplies water to both sides of blade Variable height cutting head allows for plunge cuts and use of blades smaller than 10 in diameter Accommodates 6 and 8 profile wheels Micro V belt drive Blade shaft lock for easy blade removal Linear bearing an...

Page 21: ...T OPERATING INSTRUCTIONS www mkdiamond com Caution Read all safety and operating instructions before using this equipment This parts list MUST accompany the equipment at all times Revision 100 Manual Part 158808 In your container you will find one 1 MK 101 frame and water basin one 1 MK 101 Cutting Head one 1 10 inch wet cutting continuous rim diamond blade one 1 adjustable cutting guide one 1 wat...

Page 22: ...e MK 101 weighs approximately two hundred and two 202 pounds 2 Never transport the MK 101 with water in the Water Basin CAUTION Lift the saw using the handle Wheels Cutting Head Handle Casters MK 101 Pro24 JCS TRANSPORT ...

Page 23: ...S STAND Key Components for Set Up Familiarize with the following components before proceeding to SET UP NOTE Front Leg Green Knob Red Leg Lock Cross Member Front Legs Safety Arm Air Springs Blue Knob Handle Wheel Lock Cutting Head Handle ...

Page 24: ...ft foot on left wheel left hand on Handle and right hand on Front Legs G Lift saw up vertically with Cutting Head Handle J Ensure that Safety Arm rests on Rod E Tilt Saw forward and rest Front Legs on ground H Push down lightly on Cutting Head Handle to ensure saw is fully supported I Pull Green Knob to release Safety Arm F Move to rear end of Tile Saw Locate Cutting Head Handle B Stand on left si...

Page 25: ...lock Front Legs H Push Front Legs against frame and lock with Blue Knob push until locking pin engages B Pull and hold Green Knob Lift Safety Arm until it hits bottom of Frame A Move table forward toward operator C Release Green Knob to secure Safety Arm F Tilt Saw backwards to upright position JCS STAND Take Down Instructions I Pull back pin and place behind retaining rod to unlock wheel ...

Page 26: ...g hole For small tiles 6 tile or smaller the Cutting Head should be in the rear pivot hole and the Post should be in the forward post retaining hole For large tiles and maximum cutting length the Cutting Head should be in the front pivot hole and the Post should be in the rear post retaining hole Move Cutting Head Stop in upward position when using rear pivot hole and in the down position when usi...

Page 27: ...and hold the Shaft Lock pushbutton and remove Retaining nut and Outer Flange using the Blade Wrench D Install Diamond Blade onto Blade Shaft E Verify the Blade is seated on the Blade Shaft and direction of rotation is correct F Install Retaining Nut and Outer Flange depress and hold the Shaft Lock push button and tighten DIAMOND BLADE INSTALLATION When installing the Retaining Screw do not cross t...

Page 28: ...o the Movable Cutting Table Ruler Stop and tighten the retaining thumbscrew A Install the retaining thumbscrew through the washer and Splash Guard then align to the hole found on back of the Blade Guard B Install the Splash Guard onto the Blade Guard A Install Water Pump Discharge Fitting B Press one end of the Cooling Transfer Tube onto the Water Pump Discharge Fitting C Slide Cooling Flow Adjust...

Page 29: ...mage ensure the cord is free of cracks or cuts E Inspect the MK 101 Pro24 JCS for damage ensure the cord is free of cracks or cuts To prevent pump damage the Water Pump must be dis connected if cutting dry cutting blade A Connect the Cooling Transfer Tube to the inlet connection of the Blade Guard WARNING 1 To prevent the possibility electrical shock the MK 101 MUST be de ener gized when connectin...

Page 30: ...the Drain Plug Place empty container under hole for water drainage B Place the Water Pump in an external container and fill until water completely covers the Water Pump suction B Place Water Pump in Water Pan C Place Water Pump Clamp as shown D Secure Clamp with wingscrews and nuts Fill the Water Basin until water completely covers the Water Pump suction When using the re circulation method the wa...

Page 31: ... amp circuit breaker should be used 4 I f using an extension power cord make sure the length and wire gauge corre spond to the requirements listed in on page 10 An extension power cord that is too small in wire gauge diameter or too long in length will cause the motor to overheat and could cause premature failure 5 Use an approved Ground Fault Circuit Interrupter GFCI 6 Do not cover the motor vent...

Page 32: ...sting Knob A GFCI wall socket is the preferred protective device CAUTION CAUTION A Position the Adjustable Cutting Guide to desired cut length B Tighten the retaining thumbscrew C Place the tile against the Ruler Stop and Cutting Guide Turn the motor ON D Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow E Perform the cut Turn the motor OFF whe...

Page 33: ...the Ruler Stop Turn on motor D Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow E Perform the cut Turn the motor OFF when work is complete To cut diagonal the Dual 45º Flat Angle Guide MK Diamond Part No 134557 MK should be used CAUTION DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was designed Diagonal Cut...

Page 34: ... the rate for which it was designed 45 Miter Cutting NOTE A Position the 45º Bullnose Miter Guide and tighten the retaining thumbscrew B Position the tile on the 45º Bullnose Miter Guide and the Ruler Stop Turn the motor ON C Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow D Perform the cut Turn the motor OFF when work is complete ...

Page 35: ...which it was designed NOTE A Place the 90º Protractor on the Ruler Stop B Set the desired angle and tighten the thumbscrew C Position the 90º Protractor and tighten the retaining thumbscrew D Position the tile against the 90º Protractor and the Ruler Stop Turn the motor ON E Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow F Perform the cut Tu...

Page 36: ...hole Move Cutting Head Stop in upward position when using rear pivot hole and in the down position when using front pivot hole CAUTION The Cutting Head is heavy Care must be used when changing the position of the Cutting Head NOTE NOTE NOTE A Ensure the ON OFF Switch is in the OFF position Unplug the GFCI from the power source B Remove the Blade Remove Adjusting Knob C Remove the Cutting Head from...

Page 37: ...GFCI from the power source B Remove Water Basin C Remove the Cutting Head See Adjusting the Cutting Head D Loosen retaining bolts E Remove the Standoffs and retaining bolts F Relocate the Post to the rear Post retaining holes G Install and tighten the Post Support Plate and retaining bolts H Install the Cutting Head See Adjusting the Cutting Head I Install the Water Basin CAUTION CAUTION Adjusting...

Page 38: ...In an external container C Run the MK 101 until clear water is seen at the blade cooling ports Approx 1 minute Ensure the saw is disconnected before completing the remainder of the cleanup process D Remove the Water Basin from the MK 101 CAUTION NOTE Ensure water is not forced into the motor casing when cleaning E Clean the Movable Cutting Table Guide Bar F Clean the Movable Cutting Table Roller W...

Page 39: ...ee V belt Inspection A Lubricate the Guide Bar B Lubricate the Roller Wheel Assembly Ensure the saw is off and disconnected before performing any maintenance CAUTION NEW MAINTENANCE Maintenance Following Use To extend the life of the MK 101 Pro24 the following procedure should be performed after each use Lubricate all points listed below with light oils such as 3 in 1 WD 40 etc ...

Page 40: ...y the Roller Wheel Assembly is tight and in good condition E Verify all motor mounting Bolts are tight F Verify the Motor Adjustment Strap is tight G Remove the Blade Guard H Lubricate the Blade Guard Pivot Shaft I Remove the Cutting Head See Adjusting the Cutting Head J Lubricate the Cutting Head Adjustment Knob K Lubricate the Cutting Head Adjustment Knob retaining holes L Lubricate the Cutting ...

Page 41: ...se diamonds on the outer edge of the blade will become smoothed or glazed over This will reduce grinding efficiency and may cause the blade to wander or bend giving the illusion of an alignment problem When this occurs the blade will need to be dressed The diamond blade can be dressed us ing the MK Dressing Stick part number 152972 and by following the steps below A Setup the MK101 for operation S...

Page 42: ...n on the underside of the Cutting Head B Remove Retaining Nut and Outer Flange depress and hold the Shaft Lock push button and loosen C Remove the Diamond Blade D Install the Diamond Blade onto Blade Shaft E Verify the Blade is seated on the Blade Shaft and direction of rotation is correct F Install Retaining Nut and Outer Flange depress and hold the Shaft Lock pushbutton and tighten ...

Page 43: ...cks fraying separation and wear Go to step H if replacement required D Remove belt guard bottom bolt F Check the belt for proper tension if tension is correct go to step R proper tension 1 8 inch G Loosen the motor mounting bolts if re tensioning only go to step N H Loosen the Motor Adjustment Strap MK 101 Pro24 JCS MAINTENANCE 1 When a new belt is installed it should be inspected and re tensioned...

Page 44: ...L Verify the belt is seated in the grooves of both pulleys M Tighten the Motor Adjustment Strap to remove slack N Check belt tension proper tension 1 8 inch O Repeat steps N and O until proper belt tension is achieved P Tighten the motor mounting bolts Q Install the Belt Guard Tighten all three bolts ...

Page 45: ... rotation C Ensure the Blade Core is not bent D Verify the blade is correct for the material being used A Check the Guide Bar and Frame for cleanliness clean if dirty B Check the Movable Cutting Table Roller Wheels for wear replace if necessary Blade will not cut properly Movable Cutting Table Does Not Move Correctly ...

Page 46: ...e and check for flow If flow exists refer to water manual E Remove the Blade Guard Intake Fitting Go to Step J F Remove the Cooling Channel cover screws G Rod the Cooling Channels and then recheck flow Rodding cooling channels is performed by inserting a small wire rod through the cooling inlet on top of the Blade Guard and directing the rod out through each of the cooling flow tubes located on th...

Page 47: ...not start go to Step B Blade Stops Turning Verify circuit breaker at least 20 amps if not move to 20 amp circuit Verify circuit breaker is not tripped If tripped reset Check power source voltage is 120V if not 120V move to another circuit NOTE B Verify all plugs fully installed Check Ground Fault Circuit Interrupter ...

Page 48: ... Center 800 474 5594 Tools Needed The Movable Cutting Table of the MK 101 may become misaligned with the Cutting Head of the Tile Saw over time Should misalignment occur perform the following steps to realign the Tile Saw NOTE A Combination square square 12 inch or greater 1 2 inch Wrench or MK Triple Hole Box Wrench and MK Open End Wrench A Remove Water Pan B Inspect Diamond Blade for damage C Lo...

Page 49: ... Table to front of Tile Saw D Position Square flat on Movable Cutting Table against Ruler Stop Position front of Square against Blade E Move Guide Bar until Square rests evenly across Blade horizontal alignment procedure A Move the Cutting Table back and forth to verify Blade is even across all points of Square B Tighten Guide Bar Retaining Bolts C Move the Cutting Table back and forth to re verif...

Page 50: ...ainst the Diamond Blade C Verify the Diamond Blade is Square to the Movable Cutting Table D If not Square loosen Movable Cutting Table Wheel Assembly to adjust E Move Wheel Assembly up or down to Square the Movable Cutting Table F After Squaring tighten Movable Cutting Table Wheel Assembly G Re verify the Diamond Blade is Square to the Movable Cutting Table 90 alignment verification NOTE If the bl...

Page 51: ...51 NOTES ...

Page 52: ...52 MK 101 Pro24 JCS EXPLODED VIEW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 29 30 31 32 33 34 35 5 27 27 27 17 28 MK 101 Pro24 JCS Part 153243 JCS ...

Page 53: ...c cupT 3 8 16 x 1 2 153710 1 16 clamp hose 1 2 3 4 154394 1 17 shaft 12 88 pivot 155530 1 18 plate pressure 155671 1 19 screw 3 8 16 x 1 2 hex head cap 156030 2 20 knob tri plastic mk 660 1 1 2 156770 02 1 21 screw hex hd 1 4_20 x 1 1 4 157145 1 22 tag serial number blank 157500 RW 1 23 stop cutting head 157728 1 24 drive screw 7 x 5 16 round head 157849 2 25 casting post pro24 offset comp 158405 ...

Page 54: ...54 MK 101 Pro24 JCS EXPLODED VIEW JCS Portable Stand Part 169218 ...

Page 55: ...BILOUS 160696 2 19 SPRING 1 2 X 040 X 1 75 160697 2 20 WELDMENT FRONT SUPPORT 160700 1 21 SCREW SHOULDER 5 16 X 3 4 160726 4 22 PLUG PLASTIC 1 SQ 14 20 GA 160727 1 2 23 PLUG PLASTIC 1 SQ 10 14 GA 160727 2 6 24 SPACER 3 4 x 3 8 x 2 1 2 160728 2 25 RIVET CLOSE END 3 16 DOME STYLE 160729 3 2 26 SPACER 1 2 X 5 16 X 1 1 8 160732 2 27 CASTER SWIVEL 3 3 8 16 STEM 160735 2 28 WELDMENT VERTICAL SUPPORT 160...

Page 56: ...E BAR COVER COMMON 152393 2 7 SCREW 5 16 187 X 1 2 HEX HEAD MACHINE 152473 1 8 COVER 3 4 X 37 GUIDE BAR 153219 1 9 BAR 3 4 X 37 LINEAR GUIDE 101 153492 1 10 SCREW 1 4 20 X 5 16 SOCKET HEAD SET 154223 2 11 SCREW 1 4 20 X 1 2 SOCKET HEAD SET 155804 1 12 TABLE PRO24 OVERMOLD COMP 161182 1 13 TABLE EXTENSION COMP 162075 1 14 BRACKET TABLE STOP 169222 1 MK 101 Pro24 JCS Part 169220 MK 101 Pro24 JCS EXP...

Page 57: ... 152676 1 7 SCREW 5 16 18 X 3 8 SOCKET HEAD SET 157083 1 8 ASSY SUB CTTG HEAD MK 101 158191 1 9 BELT 6J260 158194 1 10 PULLEY 6J19 X 5 8 BORE 158199 1 11 CASTING 101 BELT GUARD COMP 158319 01 1 12 BRACKET INNER BELTGUARD 158611 1 13 ASSY MTR 1 1 2 HP 120V 60HZ 160486 1 MK 101 Pro24 Part 158478 2 3 5 6 8 9 11 12 13 2 2 2 3 3 5 5 5 1 4 7 10 INCLUDED WITH ITEM 8 INCLUDED WITH ITEM 8 MK 101 Pro24 JCS ...

Page 58: ...1 Pro24 Part 160486 1 2 3 MK 101 Pro24 JCS EXPLODED VIEW PARTS LIST ITEM DESCRIPTION Part Qty 1 TERMINAL 16 14 AWG X 10 RING 154540 1 2 ASSY SWITCH BOX 30AMP LTF11 161101 1 3 MTR 1 1 2HP 115V SBOX GRN 169223G 1 ...

Page 59: ...1 7 PLATE MOUNTING SWITCH 159489 2 8 LEVER ON OFF 30 AMP SWITCH 159490 1 9 GASKET COVER 30 AMP SWITCH 159491 1 10 SEAL LEVER 30 AMP SWITCH 159492 1 11 SCREW FLAT HD PHIL 6 32 X 5 16 159493 6 12 SCREW PAN HD PHIL 10 24 X 5 16 159494 1 13 COVER 30A SWITCH COMP 159539 1 14 LEVER ACTUATOR COMP 159539 1 15 STRAIN RELIEF HEYCO 3213 159582 1 16 SCREW HEX HD fl 10 24x 5 16 159597 1 Switch Box Part 161101 ...

Page 60: ...S EXPLODED VIEW PARTS LIST Item Description Part Qty 1 wheel roller 151799 1 2 nut 1 4 20 hex 151893 1 3 belt micro v 260j6 151914 1 4 washer 1 4 sae flat 151915 1 5 bracket roller wheel 154021 1 Roller Wheel Part 151756 ...

Page 61: ... 8 NUT WING NYLK 5 16 18 151746 1 9 WASHER LOCK SPLIT 5 16 151747 4 10 WASHER FLAT SAE 5 16 151754 5 11 STRAP 1 INCH MOTOR ADJ 152673 1 12 BUMPER RUBBER 1 2 DIA 152674 1 13 BOLT 3 8 16 X 3 1 2 HEX HEAD TAP 153147 1 14 SCREW 5 16 18 X 3 8 SOCKET HEAD SET 157083 1 15 PULLEY 6J19 X 5 8 BORE 158199 1 16 BUTTON SHAFT LOCK 158200 1 17 SPRING BLADE SHAFT LOCK 158201 1 18 RING 1 4 E STYLE RETAINING 158202...

Page 62: ... Description Part Qty 1 SCREW 5 16 18 X 1 2 SOCKET HEAD SET 152607 3 2 ELBOW 1 8 MNPT X 1 4 BARB 90DEG 154652 1 3 TUBE WATER 155389 2 4 CASTING 101 BLD GUARD DC COMP 162481 1 MK 101 Pro24 JCS EXPLODED VIEW PARTS LIST ...

Page 63: ...18 x 060 x 5 8 Supreme grade diamond blade for hard materials 3 153252 MK 315 10 x 080 x 5 8 Supreme super hi rim diamond blade 4 134577 MK Dual 45 Flat Angle Guide 5 153201 MK 45 Bullnose Miter 6 134569 MK 90 Protractor 7 152792 Dressing Stone 8 152610 Ground Fault Circuit Inter rupter ACCESSORIES MK 101 Pro24 JCS ACCESSORIES ...

Page 64: ...welve 12 months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service for approval to return the item s Obtain a Returned Goods Number RGA authorizing the return Follow the packaging instructions in the following section Ensure your item s are prepaid to the destination F...

Page 65: ... at the time of approval for printing MK DIAMOND PRODUCTS INC will guarantee every machine they build to be free from defects in material and workmanship for 1 one year from date of purchase The obligation of MK DIAMOND PRODUCTS INC under this warranty is limited to the repair or replacement of any parts which under normal use prove to be defective in material or workmanship The parts involved or ...

Page 66: ...66 NOTES ...

Page 67: ...67 NOTES ...

Page 68: ...MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com MK 101 Pro24 JCS OWNER S MANUAL OPERATING INSTRUCTIONS ...

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