MiX Telematics FM 3617i Installation Manual Download Page 17 | Manualshive

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5

Harness Installation

Please read the “Safety” section, of this document, before installing the vehicle harness.

5.1 Description of connectors

PIN numbering configuration on these connectors, when viewed from the front is as follows:

Serial Connector

10 9 8 7 6

5

4 3 2 1

Auxiliary Connector

8 7 6 5

4 3 2 1

Main Harness Connector

14 13 12 11 10 9 8

7

6

5

4

3

2 1

Code Plug Connector

4 3

2 1

Audio Connector

6 5 4

3 2 1

J1708 Connector

1

2

Serial

Connector

Main Connector

Code Plug

Connector

Auxiliary

connector

Audio connector

J1708 connector

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Summary of Contents for FM 3617i

Page 1: ...FM36xxi FM37xxi FM38xxi Installation Manual ...

Page 2: ...e 19 5 5 Connect the Serial harness wires according to the following table 20 6 Starter Interruption 21 6 1 Code Plug Socket Installation 22 6 2 Positioning the FM 3617i FM 3717i FM 3817i Unit 22 6 3 Signal Inputs 23 6 4 Power Outputs 24 6 5 Serial Communication 25 6 6 Loading Device Drivers 25 6 7 Configuring Vehicle Properties 26 6 8 Setting the Real Time Clock 26 6 9 Speed and RPM Calibration 2...

Page 3: ...put F4 Input signal voltage range and resolution is selectable from the MiX Fleet Manager software For digital type input signals switching thresholds can be defined in the software which when crossed trigger an event that records the specified data Other actions including the switching of relays and warnings can also be defined Please refer to the Specifications section of this document for more ...

Page 4: ...tallers should pay attention to any changes to the vehicle s systems or settings which should be noted prior to the installation Installers should not smoke or make use of naked flames which could cause a fire in or near the vehicle 3 1 2 Tools Standard technical equipment and appropriate tools for use with vehicles are required to install the FM 3617i FM 3717i FM 3817i Vehicle specific tools may ...

Page 5: ... Relay Specifications are Coil current rating 200 mA Coil Voltage Rating Must match the vehicle battery supply Please pay attention to the routing course of cables and wiring Do not install the product in or near the location of mechanical or electrical airbags Do not drill into supporting or stabilizing braces or beams Note that the product is rated IP 54 on condition that the connectors are faci...

Page 6: ...ts Connections should only be made in accordance with the vehicle s wiring diagram Current and voltage should be measured with a multi meter or diode test lamp The use of inadequate test equipment may result in damage to control devices or other electrical systems Route the harness in such a way to prevent water condensation formed on the cable to run into the unit This can be achieved by having t...

Page 7: ...e customer the User Manual If an OBC with battery backup was installed the battery should be inspected annually 3 1 9 During Operation The unit switches on only with IGN The product must be operated in accordance with operating instructions Failure to use the product as directed might result in personal injury material damage and or damage to the environment ...

Page 8: ...r drivers are available FM Dealer Utility MiX Fleet Manager 11 Insert the Vehicle Plug into the code plug socket of the unit Confirm upload of data by a double beep from the unit Note Prior to inserting the plug make sure the unit is still ON Thus if the Code Plug LED is not flashing then switch the ignition ON for a few seconds before switching it OFF again None 12 The vehicle configuration must ...

Page 9: ...e FM 3617i FM 3717i FM 3817i unit if mounted on an uneven surface The GSM antenna is to be mounted more than 20cm away from the human body under normal operating conditions After installation verify that no interference is caused to the vehicle s electrical system Check dashboard warning lights and error messages Should any error conditions exist remove the FM installation and contact MiX Telemati...

Page 10: ...tant to ensure that these jumper settings are correct at installation time If these jumpers are set incorrectly it is possible that when a new configuration or script is downloaded to the FM 3617i FM 3717i FM 3817i it could bring down the CAN bus of the vehicle and interfere with the operation of the vehicle Conduct ESD precautions as described in section 3 1 4 Refer to Description Error eference ...

Page 11: ...or listen only CAN and 120 Ω termination jumpers J2 and J12 must be as per picture in Figure 2 Figure 2 FM 36xxi FM 37xxi FM 3xxi Circuit board showing jumper positions for listen only CAN mode with 120 Ω termination J1939 CAN Listen Only Without 120 Ohm termination Use this setting when the FMS gateway does not require an acknowledgement message on the hardware layer J1939 CAN Listen Only With 12...

Page 12: ...ositions for read write CAN mode with 120 Ω termination For read write CAN without 120 Ω termination jumpers J2 and J12 must be as per picture in Figure 4 Figure 4 FM 36xxi FM 37xxi FM 38xxi Circuit board showing jumper positions for read write CAN mode without 120 Ω termination J1939 or OBDII CAN Read Write With 120 Ohm termination Use this setting for OBDII or when the FMS gateway expects an Ack...

Page 13: ... Ohms or 120 Ohms inform the customer as this should be corrected prior to commencing the installation If a reading of 40 Ohms is present prior to connecting the FM unit this could indicate that another telematics system may already be present with a terminating 120 Ohm resistor fitted and this will distort the CAN resistance reading and may cause CAN errors to be seen 4 6 Inserting of SIM card In...

Page 14: ...the insertion of a GPS Diagnostic Plug the FM 3617i FM 3717i FM 3817i will beep and flash the LED on the code plug socket in accordance with the table below to provide diagnostic information Data received from GPS with errors 1 half second beep occurs each time an error is detected The lamp flashes when data is received from the GPS GPS data received position not determined One short beep occurs w...

Page 15: ...was rejected The lamp flashes when valid responses are received from the GSM modem Modem registered on GSM network Two short beeps indicate that the modem is logged onto a GSM network and is GPRS capable The lamp flashes when valid responses are received from the GSM modem Connection Established Three short beeps indicate that the modem has changed from GSM modem to GPRS mode This also means that ...

Page 16: ...capable of connecting via GPRS No beeps 75 ms ON OFF 75 ms ON 3 s OFF Packet switched data in progress No beeps 500 ms ON 50 ms OFF 4 7 3 2 FM 37xxi FM 38xxi 3G Modem Viewed from the front unit LED to the right below the GSM RF connector for external antenna Limited Network Service e g because no SIM USIM no PIN or during network search No beeps 500 ms ON 500 ms OFF GSM CS data call in progress or...

Page 17: ...tion on these connectors when viewed from the front is as follows Serial Connector 10 9 8 7 6 5 4 3 2 1 Auxiliary Connector 8 7 6 5 4 3 2 1 Main Harness Connector 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Code Plug Connector 4 3 2 1 Audio Connector 6 5 4 3 2 1 J1708 Connector 1 2 Serial Connector Main Connector Code Plug Connector Auxiliary connector Audio connector J1708 connector ...

Page 18: ... 38V Do not connect signals from unsuppressed inductive sources such relay coils where severe voltage spikes can be generated 2 Red Blue Pos DRV Power to external devices Supplies power to a speed sensor Output voltage typically BAT 2V Load current must not exceed 800 mA Output controlled by FM 3617i FM 3717i FM 3817i and selected in Vehicle Properties of front end user software 5 Brown Red EXT DR...

Page 19: ...te Brown I7 Digital Analog Input 7 Maximum signal voltage 38V Do not connect signals from unsuppressed inductive sources such relay coils where severe voltage spikes can be generated 3 White I8 F4 Digital Analog Input 8 Frequency Input 4 Maximum signal voltage 38V Do not connect signals from unsuppressed inductive sources such relay coils where severe voltage spikes can be generated 2 Red Blue Pos...

Page 20: ... Handshaking S3 3 DB9 cable RX2 IN Data received S3 4 RJ45 cable RX IN Data received S1 5 RJ45 cable RTS OUT Handshaking S1 1 Red Blue POS DRV Power BAT 2V 800mA 7 DB9 cable RTS2 OUT Handshaking S3 8 DB9 cable TX2 OUT Data transmitted S3 9 RJ45 cable CTS IN Handshaking S1 10 RJ45 cable TX OUT Data transmitted S1 6 Brown GND 0V Ground Reference 0V 1A ...

Page 21: ...elay socket on the FM300 Main Harness The two 2mm diameter black wires represent the two sides of the relay contacts that are controlled via the driver ID Plug Cut the wires as short as possible where higher current will be interrupted via the relay Also use a cable tie to secure the relay through the mounting ear 5mm hole to the main harness or where possible an M5 lock nut and bold is to be used...

Page 22: ... Unit Please follow the instructions regarding the positioning of product components as contained in the Safety section of this document The FM 3617i FM 3717i FM 3817i must be installed inside the passenger compartment or the driver cabin to protect it from possible damage by water solvents fuel or other environmental factors The FM 3617i FM 3717i FM 3817i should not be installed in or near the ve...

Page 23: ...rotected from typical vehicle transients and can be directly connected to most vehicle inputs between 0 and 33 V The input impedance is 100 kΩ Input signal voltage range and resolution is selectable from the Fleet Manager software For digital type input signals switching thresholds can be defined in the software When the threshold is crossed an event is triggered to record the specified data Pleas...

Page 24: ...Power Outputs 6 4 1 External Relay Drives The FM 3617i FM 3717i FM 3817i has one external relay drive output Relay Drive 1 which is suitable for controlling an external relay This output is controlled by the FM 3617i FM 3717i FM 3817i and is configured under Mobile Device Template in MiX Fleet Manager The Relay Drive Output connects to the ground side of an external relay The maximum current of th...

Page 25: ...liable functionality Below is a functional block diagram that describes how to wire such a device Positive drive alternative load control 6 5 Serial Communication The FM 3617i FM 3717i FM 3817i is equipped with one TTL S1 and one RS232 S3 external serial port The FM300 Serial Cable is required to connect to these ports S2 is internally connected to the internal GSM engine Please refer to the Speci...

Page 26: ...is specified in MiX Fleet Manager It includes the selection of devices connected to each input and the events associated with data measured on specific inputs More details can be found in the MiX Fleet Manager Help File Once the vehicle configuration has been defined the bin file should be downloaded from MiX Fleet Manager and restored to the Vehicle Plug and then transferred to the vehicle by ins...

Page 27: ...r every 50 pulses received and the buzzer should sound in a one second on one second off cycle Start the engine Increase engine speed to 1000 RPM and keep it constant for a few seconds Remove the violet plug from the socket The unit will beep three times indicating that it has been calibrated successfully The FM 3617i FM 3717i FM 3817i will be calibrated to the engine speed of the vehicle Custom S...

Page 28: ...on Insert the calibration plug into the code plug socket The unit will beep three times indicating that it has been calibrated successfully 6 9 3 Speed and RPM Sensitivity calibration The blue driver plug can be programmed as a Sensitivity Calibration Plug for adjusting the sensitivity of the Speed and RPM input lines The sensitivity setting cannot be read back from the OBC unit Default Settings T...

Page 29: ...sing MiX Fleet Manager Consult the MiX Fleet Manager Help File for further details 6 11Voice Hands free connection The FM Voice Kit is available as an optional accessory if voice communication is required The FM Voice Kit connects to the FM 3617i FM 3717i FM 3817i with the FM300 Voice Kit Harness which is ordered separately 6 12GPS antenna connection Mount the GPS antenna horizontally as far away ...

Page 30: ...617i FM 3717i FM 3817i has not been calibrated correctly Calibrate the FM 3617i FM 3717i FM 3817i inputs Time or Date of trips are incorrect The clock in the FM 3617i FM 3717i FM 3817i is not set Set the date and time by using FM Dealer and blue Driver Plug Buzzer sounds when turning on the ignition Driver has not been identified Insert blue driver plug for identification Driver is not authorized ...

Page 31: ...ghly configurable inputs and events capable of output control Speed and RPM input filters Speed and RPM calibration sensitivity is configurable Audio Interface This interface allows the user to make voice calls using the optional FM Voice Kit FM Keypad and FM300 Voice Kit Harness Buzzer LED Buzzer and LED are available to warn the driver and to provide feedback of the vehicle s status I2C Bus Inte...

Page 32: ... ISO16750 3 2007 E Shock Mil Std 810F Mechanical shock tests were done as specified and in accordance with Mil Std 810F method 516 5 at a level 30g and with pulse duration of 11ms Three shocks were executed in each major axis and for both positive and negative directions resulting in a total of 18 shocks saw tooth Humidity Humidity tested in accordance with of MIL STD 810F figure 507 4 1 The Test ...

Page 33: ...V 12V I2C BUS Normal Operating Speed 38Kbits per second Maximum Supply Current CLK 20mA Protection Transient ISO 7637 2 24 VDC supply Protection DC 0V to 12V REAL TIME CLOCK Time Loss 10 Minutes per year typical 5 seconds when a GPS is used auto synchronization temperature change affects the accuracy of the RTC crystal it s most accurate at 25 C Battery Backup Life 5 Years typical at 30 to 70 C GP...

Page 34: ...GS2 W GPRS Multi slot class 10 Quad Band 850 900 1800 1900 MHz Transmit Power Output power Class 4 2 W for EGSM850 Class 4 2 W for EGSM900 Class 1 1 W for GSM1800 Class 1 1 W for GSM1900 Data connection Speed 2G GSM FM 37xxi Modem PHS8 P GSM class Small MS ...

Page 35: ... EDGE Quad band 850 900 1800 1900 MHz UMTS HSPA Five Band 850 900 1800 1900 2100 MHz Output Power according to release 99 Class 4 33dBm 2dB for EGSM850 Class 4 33dBm 2dB for EGSM900 Class 1 30dBm 2dB for GSM1800 Class 1 30dBm 2dB for GSM1900 Class E2 27dBm 3dB for GSM 850 8 PSK Class E2 27dBm 3dB for GSM 900 8 PSK Class E2 26dBm 3 4dB for GSM 1800 8 PSK Class E2 26dBm 3 4dB for GSM 1900 8 PSK Clas...

Page 36: ...generates a change in frequency e g liquid flow measurement or as a pulse counter e g electronic fuel consumption measurement EDM Frequencies of up to 19 kHz can be measured The auxiliary frequency input F4 is shared with the eighth input I8 1 x Starter Interrupt The FM 3617i FM 3717i FM 3817i has a dedicated starter interrupt A relay socket comes fitted to the main power harness for this purpose ...

Page 37: ... be used to determine a Calibration Sensitivity value that will minimise false triggering on the inputs The left hand column represents the signal type and level of the input signal Choose the lowest sensitivity value in FM Dealer that will satisfy the frequency of the input at that specific input level For this to work correctly the duty cycle for frequencies above 200 Hz must be 40 60 To measure...

Page 38: ...z 26 8kHz 20V 1Hz 4 8 kHz 7 2kHz 10kHz 17 6kHz 35kHz 24V 1Hz 6 kHz 8 3kHz 12 5kHz 21 7kHz Sine 1V N R N R N R N R 600Hz 2 5V N R N R N R N R 7kHz 5V N R N R 1 8kHz 5 7kHz 14 3kHz 10V 1Hz 2 3kHz 3 4kHz 6 6kHz 11 3kHz 26 1kHz 12V 1Hz 3 5kHz 5 9kHz 8 4kHz 14 8kHz 32 2kHz 15V 1Hz 4 8kHz 6 7kHz 10 5kHz 18kHz 35kHz 20V 1Hz 6 9kHz 10 2kHz 14kHz 24 9kHz 24V 1Hz 8 6kHz 11 9kHz 17 6kHz 30kHz ...

Page 39: ...1 3 1 2005 Specific conditions for mobile and portable radio and ancillary equipment of digital cellular radio telecommunications systems GSM and DCS Article 3 2 Radio Spectrum EN 300 440 2 V1 4 1 2010 08 Emissions 1GHz to 40GHz ETSI EN 301 908 1 3GPS TS 51 010 1 V10 2 0 2012 Radiated Spurious Emissions EN301 511 V9 0 2 2003 GSM Radiated Spurious emissions Council Recommendation 1999 519 EC of 12 ...

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