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2. Installation diagram & parts

1. Safety precautions

1.3. Before electric work

 Caution:

• Be sure to install circuit breakers. If not installed, electric shock may result.

IMPORTANT
Make sure that the current leakage breaker is one compatible with higher
harmonics.
Always use a current leakage breaker that is compatible with higher har-
monics as this unit is equipped with an inverter.
The use of an inadequate breaker can cause the incorrect operation of in-
verter.

• For the power lines, use standard cables of sufficient capacity. Otherwise, a

short circuit, overheating, or fire may result.

1.4. Before starting the test run

 Caution:

• Turn on the main power switch more than 12 hours before starting operation.

Starting operation just after turning on the power switch can severely dam-
age the internal parts. Keep the main power switch turned on during the op-
eration season.

• Before starting operation, check that all panels, guards and other protective

parts are correctly installed. Rotating, hot, or high voltage parts can cause
injuries.

• When installing the power lines, do not apply tension to the cables. If the

connections are loosened, the cables can snap or break and overheating or
fire may result.

• Be sure to ground the unit. Do not connect the ground wire to gas or water

pipes, lighting rods, or telephone grounding lines. If the unit is not properly
grounded, electric shock may result.

• Use circuit breakers (ground fault interrupter, isolating switch (+B fuse), and

molded case circuit breaker) with the specified capacity. If the circuit breaker
capacity is larger than the specified capacity, breakdown or fire may result.

• Do not touch any switch with wet hands. Electric shock may result.
• Do not touch the refrigerant pipes with bare hands during operation. The

refrigerant pipes are hot or cold depending on the condition of the flowing
refrigerant. If you touch the pipes, burns or frostbite may result.

• After stopping operation, be sure to wait at least five minutes before turning

off the main power switch. Otherwise, water leakage or breakdown may re-
sult.

1.5. Using R410A refrigerant air conditioners

 Caution:

• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes,

to connect the refrigerant pipes. Make sure the insides of the pipes are clean
and do not contain any harmful contaminants such as sulfuric compounds,
oxidants, debris, or dust. Use pipes with the specified thickness. (Refer to
page 6) Note the following if reusing existing pipes that carried R22 refriger-
ant.

- Replace the existing flare nuts and flare the flared sections again.
- Do not use thin pipes. (Refer to page 6)

• Store the pipes to be used during installation indoors and keep both ends of

the pipes sealed until just before brazing. (Leave elbow joints, etc. in their
packaging.) If dust, debris, or moisture enters the refrigerant lines, oil dete-
rioration or compressor breakdown may result.

• Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration oil

applied to the flared sections. If mineral oil is mixed in the refrigeration oil, oil
deterioration may result.

• Do not use refrigerant other than R410A refrigerant. If another refrigerant is

used, the chlorine will cause the oil to deteriorate.

• Use the following tools specifically designed for use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant. Contact your
nearest dealer for any questions.

Tools (for R410A)

Gauge manifold

Flare tool

Charge hose

Size adjustment gauge

Gas leak detector

Vacuum pump adapter

Torque wrench

Electronic refrigerant charging scale

• Be sure to use the correct tools. If dust, debris, or moisture enters the refrig-

erant lines, refrigeration oil deterioration may result.

• Do not use a charging cylinder. If a charging cylinder is used, the composi-

tion of the refrigerant will change and the efficiency will be lowered.

2.1. Before installation (Fig. 2-1)

This installation manual is only for the outdoor unit installation. In install-
ing the indoor units and branch box, refer to the installation manual at-
tached to each unit.

Any structural alterations necessary for the installation must comply with the local
building code requirements.

This diagram is intended to show the configuration of accessories.
For actual installation, the outdoor unit is to be turned 180°.

Units should be installed by licensed contractor according to local code require-
ment.

Note:
The dimensions given along the arrows above are required to guarantee the air
conditioner’s performance. Install the unit in as wide a place as possible for
later service or repairs.

Parts to be locally procured

A

Branch box/outdoor unit connecting wire

1

(3-core, Refer to 7.3. External wiring procedure)

B

Extension pipe

1

C

Wall hole sleeve

1

D

Wall hole cover

1

E

Pipe fixing band
(The quantity depends on the pipe length.)

2 to 7

F

Fixing screw for 

E

 4 

×

 20 mm

2 to 7

(The quantity depends on the pipe length.)

G

Piping tape

1

H

Putty

1

I

Drain hose (hard PVC pipe VP16)

1

J

Refrigeration oil

1

K

Power supply cord
(2-core, Refer to 7.3. External wiring procedure)

1

Fig. 2-1

K

A

H

I

B

C

D

E

F

G

Branch box

5-branches type

3-branches type

Outdoor unit

Summary of Contents for MXZ-8A140VA

Page 1: ......

Page 2: ...rrectly and dust and moisture enter the unit electric shock or fire may result When installing or moving the air conditioner use only the specified refriger ant R410A to charge the refrigerant lines Do not mix it with any other refrig erant and do not allow air to remain in the lines Air enclosed in the lines can cause pressure peaks resulting in a rupture and other hazards Use only accessories au...

Page 3: ...es that carried R22 refriger ant Replace the existing flare nuts and flare the flared sections again Do not use thin pipes Refer to page 6 Store the pipes to be used during installation indoors and keep both ends of the pipes sealed until just before brazing Leave elbow joints etc in their packaging If dust debris or moisture enters the refrigerant lines oil dete rioration or compressor breakdown ...

Page 4: ...d Refer to the table below for possible 2 8 room indoor unit combinations Verification The rated capacity should be determined by observing the table below The unit s quantities are limited in 2 to 8 units For the next step make sure that the total rated capacity selected will stay in a range of 4 4 18 5 kW Example MSZ 60 6 0 SEZ 35 3 5 SLZ 35 3 5 Total rated capacity SEZ 25 2 5 18 0 18 5 kW SLZ 2...

Page 5: ...r and above only Fig 3 12 No more than three units must be installed side by side In addition leave space as shown Do not install the optional air outlet guides for upward airflow 3 Obstacles at front only Fig 3 13 When using an optional air outlet guide the clearance is 1000 mm or more 4 Obstacles at front and rear only Fig 3 14 When using an optional air outlet guide the clearance is 1000 mm or ...

Page 6: ... thicknesses specified in the table to the below Make sure the insides of the pipes are clean and do not contain any harmful contaminants such as sulfuric com pounds oxidants debris or dust Warning When installing or moving the air conditioner use only the specified refriger ant R410A to charge the refrigerant lines Do not mix it with any other refriger ant and do not allow air to remain in the li...

Page 7: ...ox Flare connection employed No brazing In case of using 2 branch boxes Branch box 1 2 branches pipe joint optional parts Branch box 2 Conversion formula 1 4 F ø6 35 3 8 F ø9 52 1 2 F ø12 7 5 8 F ø15 88 3 4 F ø19 05 5 3 Addition of refrigerant Additional charging is not necessary for this unit if the total pipe length b1 b2 a1 a2 a3 a4 a5 a6 a7 a8 does not exceed 40 m If the total pipe length exce...

Page 8: ... series indoor unit Indoor unit kW 35 50 60 71 type Pipe size Liquid ø6 35 ø6 35 ø9 52 ø9 52 ømm Gas ø12 7 ø12 7 ø15 88 ø15 88 When using 35 50 type indoor unit of P series use the flare nut attached to the indoor unit Do not use the flare nut in the indoor unit accessory If it is used a gas leakage or even a pipe extraction may occur When bending the pipes be careful not to break them Bend radii ...

Page 9: ...iping side I Direction the refrigerant flows in J Wrench hole K Operation section 5 8 Airtight test and evacuation 1 Airtight test Fig 5 9 Airtight test should be made by pressurizing nitrogen gas For the test method refer to the following figure 1 Connecting the testing tool Make a test with the stop valve closed Be also sure to pressurize both liquid or high pressure pipe and gas or low pressure...

Page 10: ...C Valve D 3 way joint E Vacuum pump F System analyzer G Lo knob LO HI G H N D C E C A B M L K J I F Fig 5 10 H Hi knob I To branch box J Outdoor unit K Stop valve L Liquid pipe or high pressure pipe M Gas pipe or low pressure pipe N Service port 2 Evacuation Fig 5 10 Evacuation should be made from the service port provided on the outdoor unit s stop valve to the vacuum pump commonly used for both ...

Page 11: ...ller 3 2 Group operation between different refrigerant systems 3 3 Connection of M NET adapter to outdoor unit Master controller G 50 etc Power supply unit 3 branch type 3 branch type 3 branch type 3 branch type 7 1 Outdoor unit Fig 7 1 1 Remove the service panel 2 Wire the cables referring to the Fig 7 1 A Earth terminal B Terminal block C Clamp D Service panel E Wire the cables so that they do n...

Page 12: ...s E Power supply single phase AC220 230 240 V 50 Hz AC220 V 60 Hz Max Permissive System Impedance 0 22 Ω Note 1 Power supply input Outdoor unit only Connect the lines C D in accordance with the terminal block names to ensure correct polarity When using twisted wire for the wiring the use of round terminal is required 1 A breaker with at least 3 mm contact separation in each pole shall be provided ...

Page 13: ...indoor branch box connecting cables directly to the units no intermediate connections Intermediate connections can lead to communication errors if water enters the cables and causes insufficient insulation to ground or a poor electrical contact at the intermediate connection point If an intermediate connection is necessary be sure to take measures to prevent water from entering the cables 7 Electr...

Page 14: ...ce is less than 1 MΩ Insulation resistance After installation or after the power source to the unit has been cut for an extended period the insulation resistance will drop below 1 MΩ due to refrigerant accumulat ing in the compressor This is not a malfunction Perform the following procedures 1 Remove the wires from the compressor and measure the insulation resistance of the compressor 2 If the ins...

Page 15: ...upply F Procure locally G Max 10m CN51 X 5 4 3 A C D 5 E 1 B G Y X Y L1 L2 F L1 Error display lamp L2 Compressor operation lamp X Y Relay Coil standard of 0 9W or less for DC 12V X Y Relay DC1mA 9 4 Auto change over Operation mode locking func tion by external signal CN3S A Remote control panel B Relay circuit C External input adapter PAC SC36NA D Outdoor unit control board E Relay power supply F ...

Page 16: ...73 23 EEC Electromagnetic Compatibility Directive 89 336 EEC This product is designed and intended for use in the residential commercial and light industrial environment HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Printed in Japan BG79U438H04 The product at hand is based on the following EU regulations ...

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