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421 01 6002 01

   Oct 2009

INSTALLATION INSTRUCTIONS

R−410A Two−Stage Split System Air Conditioner

Product Family: H4A6, C4A6, T4A6
                            H4A8, C4A8, T4A8

These instructions must be read and understood completely before attempting installation.

DANGER, WARNING, CAUTION, and
NOTE

The signal words DANGER, WARNING,
CAUTION, 
and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manuals that may
apply to the product.

DANGER − Immediate hazards which will result in
severe personal injury or death.

WARNING  − Hazards or unsafe practices which
could result in severe personal injury or death.

CAUTION  − Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.

NOTE  − Used to highlight suggestions which 
will result in enhanced installation, reliability, or
operation.

Signal Words in Manuals

The signal word WARNING is used throughout this
manual in the following manner:

The signal word CAUTION is used throughout this
manual in the following manner:

Signal Words on Product Labeling

Signal words are used in combination with colors
and/or pictures on product labels.

WARNING

Safety Labeling and Signal Words

!

CAUTION

WARNING

!

TABLE OF CONTENTS

Inspect New Unit

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety Considerations

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Location

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Clearances

2 − 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Unit Support

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigeration System

4 − 8

. . . . . . . . . . . . . . . . . . . . . . . . 

Electrical Wiring

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Airflow Selection

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Start−up Procedure

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Refrigerant Charge

9 − 10

. . . . . . . . . . . . . . . . . . . . . . . . . 

Sequence of Operation

10

. . . . . . . . . . . . . . . . . . . . . . . . . 

Compressor Operation

11

. . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

11 − 12

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Diagnostics

13 − 14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

R−410A Quick Reference Guide

15

. . . . . . . . . . . . . . . . . 

!

WARNING

PERSONAL INJURY, AND/OR PROPERTY DAM-
AGE HAZARD

Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal  injury and/or death.

Installation  or repairs made by unqualified per-
sons could result in equipment malfunction, prop-
erty damage, personal  injury and/or death.

The information contained in this manual is in-
tended for use by a qualified service technician fa-
miliar with safety procedures and equipped with
the proper  tools and test  instruments.

Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.

Summary of Contents for R?410A

Page 1: ...ner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combination with colors and or pictures on product labels W...

Page 2: ...or bedroom windows Noise may carry into the openings and disturb people inside Locate unit in a well drained area or support unit high enough so that water runoff will not enter the unit Locate unit...

Page 3: ...les Wall 6 152mm 24 610mm Service Wall Wall Wall 6 152mm 6 152mm Post Wall Wall 18 457mm 18 457mm 18 457mm 18 152mm 6 152mm 6 152mm 6 152mm 18 457mm 18 457mm 18 457mm 18 457mm 24 610mm Service 24 610m...

Page 4: ...ture is a home or apartment avoid locating the unit over bedrooms or study NOTE When unit is to be installed on a bonded guaranteed roof a release must be obtained from the building owner to free the...

Page 5: ...le avoiding unnecessary bends and turns Always insulate the entire suction line Both lines should be insulated when routed through an attic or when routed through an underground raceway When routing r...

Page 6: ...are plugged from the factory Outdoor units are shipped with a refrigerant charge sealed in the unit Leave the service valves closed until all other refrigerant system work is complete or the charge w...

Page 7: ...system is free of air and water Watch the vacuum gauge as the system is pulling down The response of the gauge is an indicator of the condition of the system refer to Figure 7 With no leaks in the sy...

Page 8: ...mum to 253 volts maximum 60 Hz single phase Outdoor units are approved for use with copper conductors only Do not use aluminum wire Refer to unit rating plate for minimum circuit ampacity and circuit...

Page 9: ...r example a 25 foot 7 6m line set is 10 feet 3m longer than the specified 15 feet 4 6m Add 0 6 ounces 17g charge for each of the extra 10 feet 3m 10 x 0 6 6 0 ounces additional charge 3m x 17g 51g add...

Page 10: ...42 106 41 439 118 48 116 47 114 46 112 44 110 43 108 42 450 120 49 118 48 116 47 114 46 112 44 110 43 462 122 50 120 49 118 48 116 47 114 46 112 44 474 124 51 122 50 120 49 118 48 116 47 114 46 SEQUEN...

Page 11: ...d stage of the thermostat is calling for more capacity a starting advantage under low voltage conditions TROUBLESHOOTING Models are factory equipped with the Comfort Alert UltraTech Diagnostics device...

Page 12: ...for Y2 to be energized test the voltage output at the plug with a DC voltmeter The reading here should be 4 to 18 volts If NOT unplug the harness from the module and check voltage at the DC Sol pins o...

Page 13: ...age 4 Faulty metering device Check TXV bulb installation size location and contact Check if TXV is stuck closed or defective 5 Condenser coil is dirty 6 Liquid line restriction filter drier blocked 7...

Page 14: ...pply and the compressor S terminal 3 Compressor start winding is damaged Check compressor motor winding resistance Yellow ALERT Flash Code 7 Open Run Circuit Current only in start circuit 1 Open circu...

Page 15: ...HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig Do not install a s...

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