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4-1. PURGING PROCEDURES AND LEAK TEST

4-2. GAS CHARGE

Perform gas charge to unit.

1) Connect gas cylinder to the service port of stop valve.

2) Perform air purge of the pipe (or hose) coming from refrigerant gas cylinder.

3) Replenish specified amount of the refrigerant, while operating the air conditioner 

for cooling.

Note:

In case of adding refrigerant, comply with the quantity specified for the refrigerat

-

ing cycle.

CAUTION:

When charging the refrigerant system with additional refrigerant, be sure to use 

liquid refrigerant. Adding gas refrigerant may change the composition of the refriger

-

ant in the system and affect normal operation of the air conditioner. Also, charge 

the liquid refrigerant slowly, otherwise the compressor will be locked.

To  maintain  the  high  pressure  of  the  gas  cylinder,  warm  the  gas  cylinder  with 

warm water (under 40°C) during cold season. But never use naked fire or steam.

1) Remove service port cap of stop valve on the side of the outdoor unit 

gas pipe. (The stop valves are fully closed and covered in caps in their 

initial state.)

2) Connect gauge manifold valve and vacuum pump to service port of stop 

valve on the gas pipe side of the outdoor unit.

3) Run the vacuum pump. (Vacuumize for more than 15 minutes.)

4) Check the vacuum with gauge manifold valve, then close gauge manifold 

valve, and stop the vacuum pump.

5) Leave as it is for one or two minutes. Make sure the pointer of gauge 

manifold valve remains in the same position. Confirm that pressure gauge 

shows -0.101 MPa [Gauge] (-760 mmHg).

6) Remove gauge manifold valve quickly from service port of stop valve.

7) Fully open all stop valves on the gas pipe and the liquid pipe. Operating 

without fully opening lowers the performance and this causes trouble.

8) Refer to 1-2., and charge the prescribed amount of refrigerant if needed. 

Be sure to charge slowly with liquid refrigerant. Otherwise, composition 

of the refrigerant in the system may be changed and affect performance 

of the air conditioner.

9) Tighten cap of service port to obtain the initial status.

10) Leak test

Stop valve 

for GAS

Gauge mani

-

fold valve (for 

R410A)

Compound pressure 

gauge (for R410A)

–0.101MPa 

 

(–760 mmHg)

Handle 

Low

Handle High

Vacuum pump

(for R410A)

Charge hose 

(for R410A)

*Close

*Open

Hexagonal 

wrench

*4 to 5 turns

Stop valve 

 

for LIQUID

Pressure gauge

(for R410A)

Precautions when us

-

ing the control valve

When attaching the control valve 

to the service port, valve core may 

deform or loosen if excess pres

-

sure is applied. This may cause 

gas leak.

Service port

Charge hose 

(for R410A)

Body

Close

Open

Control valve

A

When attaching the control valve to 

the service port, make sure that the 

valve core is in closed position, and 

then  tighten  part A.  Do  not  tighten 

part A or turn the body when valve 

core is in open position.

Union

Stop valve

Liquid 

pipe

Indoor 

unit

Stop valve with 

service port

Gas 

pipe

Refrigerant  gas            
cylinder  

operating valve

(for R410A)

Gauge manifold 

valve (for R410A)

Charge hose 

(for R410A)

Refrigerant gas cylinder for R410A with siphon

Electronic scale for refrigerant charging

Refrigerant (liquid)

Outdoor 

unit

Union

Union
Union

4.  PURGING PROCEDURES, LEAK TEST, AND TEST RUN

Service port cap

(Torque 13.7 to 

17.7 N•m, 140 to 

180 kgf•

cm

)

Stop valve cap

(Torque 19.6 to 

29.4 N•m, 200 

to 300 kgf•cm)

Model

Indoor unit

MXZ-5E100VAD

A

 – 

E

MXZ-4E80VAD

A

 – 

D

4-3. LOCKING THE OPERATION MODE OF THE AIR CONDITIONER (COOL, DRY, HEAT)

COOL/DRY

HEAT

•  Description of the function:

  With this function, once the operation mode is locked to either COOL/DRY mode 

or HEAT mode, the air conditioner operates in that mode only.

*  Changing the setting is required to activate this function. Please explain about 

this function to your customers and ask them whether they want to use it.

[How to lock the operation mode]

1) Be sure to turn off the main power for the air conditioner before making the 

setting.

2) Set the “3” of SW1 on the outdoor controller board to ON to enable this function.

3) To lock the operation mode in COOL/DRY mode, set the “4” of SW1 on the 

outdoor controller board to OFF. To lock the operation in HEAT mode, set the 

same switch to ON.

4) Turn on the main power for the air conditioner.

SW1

ON

1   2   3   4   5   6

SW1

ON

1   2   3   4   5   6

LED

SW1

SW871

SW2

WG79A696H02_en.indd   6

2016/04/21   14:46:40

Summary of Contents for MXZ-4E80VAD

Page 1: ...ual For INSTALLER This manual only describes the installation of outdoor unit When installing the indoor unit refer to the installation manual of indoor unit Split type Air Conditioner MXZ 4E80VAD MXZ 5E100VAD English ...

Page 2: ...Check that the refrigerant gas does not leak after installation has been completed If refrigerant gas leaks indoors and comes into contact with the flame of a fan heater space heater stove etc harmful substances will be generated n Use appropriate tools and piping materials for installation The pressure of R410A is 1 6 times more than R22 Not using appropriate tools or materials and incomplete ins...

Page 3: ...ow or there is a possibility of becoming short cycle install an outlet guide and make sure there is enough space behind of the unit When installing two or more units do not install the units in front or behind each other 100 or more 200 or more 350 or more 500 or more 500 or more Unit mm 5 Obstacles in front behind and on side s 4 Obstacles in front and behind The unit can be used by at taching an...

Page 4: ...ically treated wooden piece 20 mm or thicker between the wall and the piping or wrap 7 to 8 turns of insula tion vinyl tape around the piping To use existing piping perform COOL operation for 30 minutes and pump down before removing the old air conditioner Remake flare according to the dimension for new refrigerant 1 6 DRAIN PIPING FOR OUTDOOR UNIT 1 Perform the drain piping work only when drainin...

Page 5: ... tighten the terminal screws to prevent them from loosening After tightening pull the wires lightly to confirm that they do not move 4 Perform 2 and 3 for each indoor unit 5 Connect power supply cord A 6 Fix indoor outdoor unit connecting wire B and power supply cord A with the cable clamps Route the cables or wires so as not to deform the service panel Otherwise rainwater may enter the outdoor un...

Page 6: ...revent burrs from dropping in the pipe 3 Remove flare nuts attached to indoor and outdoor units then put them on pipe having completed burr removal Not possible to put them on after flaring work 4 Flaring work Fig 4 5 Firmly hold copper pipe in the dimension shown in the table Select A mm from the table according to the tool selected 5 Check Compare the flared work with Fig 6 If flare is noted to ...

Page 7: ... service port to obtain the initial status 10 Leak test Stop valve for GAS Gauge mani fold valve for R410A Compound pressure gauge for R410A 0 101MPa 760 mmHg Handle Low Handle High Vacuum pump for R410A Charge hose for R410A Close Open Hexagonal wrench 4 to 5 turns Stop valve for LIQUID Pressure gauge for R410A Precautions when us ing the control valve When attaching the control valve to the serv...

Page 8: ...r unit During detection the indoor unit automatically stops operation This is not a malfunction Procedure Press the piping wiring correction switch SW871 1 minute or more after turning on the power supply Correction completes in 10 to 20 minutes When the correction is completed its result is shown by LED indication Details are described in the following table To cancel this function during its ope...

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Page 12: ...WG79A696H02 HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN ...

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