Mitsubishi LE-40MTB-E Instruction Manual Download Page 6 | Manualshive

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1.1 Outline of unit

The tension controller LE-40MTB-E automatically controls the tension of a long material during unwinding,
use of the feed reel and winding, and is used together with the fine displacement tension detector.
The applicable actuators are powder clutch/brake, hysteresis clutch/brake, servo motor (torque mode), and
air clutch/brake.

• The operator can make various settings including the operating constants such as for tension and man-

ual torque, and the mechanical constants for reel diameters in a similar manner to operate a volume
controller with the pulser dial on the panel.

• Functions such as auto-zero adjustment and span adjustment of the tension detector and the automatic

adjustment of control gains for automatic control are also available.

• The operation data can be read or write using the optional memory cassette.
• Menu selection from “0” through “7” on the panel allows the operator to select and use eight kinds of

operation data.

• The tension controller can be connected to the CC-Link interface unit, and also equipped with a paralled

link function with FX2 siries programmable controller.

• If connected to the optional LE-40MD reel diameter calculation unit, it performs precise taper control to

prevent the material from being wond too tight.

The above external devices may be connected to the input/output terminals of the tension controller.
The tension detector, actuator and some of the command input switches (those indicated with white let-
ters on a black background) are mandatory. Other devices are connected as necessary.

Power

Amplifier

E/P regulator

Air clutch

brake

Zero

Tension

Output

Tension

setting

Stall
New reel preset
Taper rate
Diameter ,Tension

Powder clutch/brake
hysteresis clutch/brake

AC85~264V

50/60Hz Power supply

Run/Stop

Reel change
Gain1

Stall memory reset

Gain2 Output remorte

Inching Cut torque

EXT Tension

Selected

Contact

Input

P/N Power Amplifier Output

0~24V

Tension

detector

LE-40MTB-E

External Potensiometer

Servo motor

New reel preset

Recorder

Tension meter

N
%

CURSOR

PAGE

TENSION

SET

MANUAL

SET

MENU1

MENU5

MENU7
MENU3

MENU
SHIFT

MENU6
MENU2

MENU4
MENU0

DISPLAY

TENSION

LE-40MTB-E

OUTPUT
ON/OFF

POWER

OFF

ON

CONTROLLER

ENTER

CANCEL

AUTO

MANUAL

1

0

X N

SELECT

MONITOR

MODE

CC-Link interface unit

LE-40MD reel diameter

calculation unit

FX2 programmable
controller parallel link

1. Outline

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Summary of Contents for LE-40MTB-E

Page 1: ...thoroughly read these five sections first When mechanism other than One reel unwinding powder is used read Section 6 Mech anism other than one reel unwinding powder for setting For the basic items such as the initialization wiring as well as zero and span adjustment read Sections 1 through 5 When using functions other than the above read Section 7 Use of extensive functions and after Note that thi...

Page 2: ......

Page 3: ...Otherwise the unit may be damaged malfunction or be deteriorated Never open the covers while the power is supplied to the unit or when the unit is operating Never supply the power to the unit nor operate the unit while the main body cover and the terminal cover are open When the covers are open a high voltage area may be exposed and electrical shock may occur Turn off all the phases of the externa...

Page 4: ......

Page 5: ...essive winding tension Internal reel diam eter taper control 28 7 4 External reel diameter taper control 30 7 5 Change of control gains 32 7 6 Reduction of variation in tension readout 33 7 7 Output of contact when running out of material 34 7 8 Use for machines with frequent inching operation 34 7 9 Externally turns on or off control output 35 7 10 Setting of mechanical loss with two reel switchi...

Page 6: ... with FX2 siries programmable controller If connected to the optional LE 40MD reel diameter calculation unit it performs precise taper control to prevent the material from being wond too tight The above external devices may be connected to the input output terminals of the tension controller The tension detector actuator and some of the command input switches those indicated with white let ters on...

Page 7: ... the equipment carries out the taper tension control commensurate with the reel diameter the actual target tension will be the value sub tracted the taper tension from this tension setting Thus the equipment carries out automatic control so that the detected tension meet with the target tension Pressing the manual mode switch allows manual operation of the equip ment The operation takes place at t...

Page 8: ...erminal tightening torque shall be 0 5 to 0 8 N m 5 to 8 kgf cm Tighten the termi nals securely so that malfunction will not be caused Perform Class 3 grounding to the analog I O cables and the winding shaft pulse input cable with shielded cables on the signal receive side Never let the I O cables pass through a duct together with other power cables Never bind the I O cables together with other po...

Page 9: ...er supply to the terminals PSL and PSN as shown in the figure above If the AC power supply is connected to the I O terminal or DC supply terminal the tension controller will be burn out Do not use the spare terminal for an external device Otherwise the unit may be damaged Perform the solid grounding to the ground terminal and FG using a wire of 2mm2 or more Never perform grounding together with th...

Page 10: ...ssing the ENTER key Note that when any of menu 1 through menu 7 is selected the vallues changed will not be protedted abainst power supply interruption To protedt the set value against power supply interruption press the ENTER key twice to register the values in the menu table To change the system parameter selection press the ENTER key once Set through panel When indicated as External on the scre...

Page 11: ...l Dia setting 1 New reel setting Taper setting Manual set screen Tension monitor 1 Tension monitor 2 Diameter monito Length monitor 1 Speed monitor 1 Password screen MANUAL switch Initial setting Pass word Full scale setting Zero Span adjustment Confirm setting Initial setting screens Operator screens usual operation SWITCH Unit Control reels Number of reels Taper Actuator Stall AI2 AI3 MC5 MC6 TE...

Page 12: ...stment as necessary See page 26 and after Completion of adjustment Check for abnormalities when error occurs See pages 75 through 77 See pages 8 through 10 W X T S T S Power ON P S S W E N T S E T E N T E R P A S S W O R D A T S N U N I T S E L E C T T E N T I O N U N I T 10 N N N T S A R T T H E I N I T I A L O R C H A N G E T O M T When the power is turned on the version display screen appears f...

Page 13: ...sed for unwinding control This is to select whether to use the internal signals of the tension controller or to receive the external reel data to calculate the reel diameter for the taper control Receiving the external reel diameter results in better taper control accuracy See page 28 for details Select EXT when using the LE 40MD diameter calculation unit T R D I A S E L E C T T A P E R S I G N A ...

Page 14: ...d Use the following screen to select one or two tension detectors ENTER CANCEL Stand by for approximately 10sec S T E R O T U Z Z R O T U N E E N I N G E R R O R T H E D E T E C T I O N R O L L E R I S T O O H Z R O T U N E C M P L E T E O E Finished Error ENTER CANCEL Suspend weight W N The weight should be a static load as close to the full scale tension value as possible Should be between 1 to ...

Page 15: ...n manual operation to check the system operation When completing the system check in manual operation mode perform operational check by the automatic operation in step 4 following the procedure below Set the tension controller See page 18 for the operator screen Press the automatic mode switch to enter automatic mode Turn on the MC1 contact input to start automatic operation This completes the bas...

Page 16: ...p gain and the stop bias become valid until the stop timer times up After that the stall values become valid The start timer and stop timer will be discussed later See the next page for more about the stall The lighting conditions of the auto matic mode switch start stop in put MC1 and the state of the automatic mode indicator are as the figure on the right Use a micro signal switch commensurate w...

Page 17: ...lled the stall setting value The system uses an EEPROM memory to keep the stall memory values even when the power supply is turned off No reset operation takes place even when the power supply is turned off or automatic or manual modes switching is performed Two methods are available to enter the stall setting value as follow Setting by key input on the operator screen Setting by external analog i...

Page 18: ...ct If the stall memory reset input MC4 and MCC are short circuited the stall output is always the same as the stall setting value If a signal interlocked with the reel shaft release signal and shaft removal signal is connected to the MC4 contacts the stall memory can be reset automatically when changing the material A special use of stall function The system can be set so as to reset the stall mem...

Page 19: ...H E R G A I N 4 0 M D S T T I N G S E L E C T M E N U B Y C U R S O R E The control output by the manual torque and the stall setting are set by the following standard Dmax Maximum diameter D Diameter F Control tension D0 Initial diameter F Average drive tension Feed control Feed control Manual torque Stall New reel preset F N 100 F max F N 100 F max D 0 F0 N 100 D max F max D F N 100 D max F max ...

Page 20: ... position of the decimal point are determined depending on the parameter setting When new reel and taper functions are in use Manual setting Total tension monitor S T S T S T Password screen Sets the operation torque for the manual operation Refer to page 15 for the guideline of setting Displays the tension or the output by the tension output select switch on the panel When carrying out the taper ...

Page 21: ...E T M E N U C N R 1 m m φ T P R 1 A O U T P U T I I T D I A M E N U S E T m m φ N O U T P U T N W R S E T S E T E O U T P U T T P E R S E T S E T A T N S N N I I T D I A M E N U S E T m m φ N T N S N N N W R S E T M E N U S E T E T N S N N T P E R S E T M E N U S E T A Reel diameter monitor When use reel diameter input or LINK is selected in TPR DIA screen Reel diameter monitor Y1 Y2 Y3 are displa...

Page 22: ...orque command EMG stop Normal opelation Torque input Upper Limit SA SN 2 Setting A T U A T O R S E L E C T A C T U A T O R P O W D E R A C S E R V O M O T O R C Select AC SERVO MOTOR Setting and changing servo amplifier parameters With the servo on input terminal turned off turn on the servo amplifier power supply Change the settings of the following parameters Put the servo loop in torque mode Se...

Page 23: ...ut of 0 to 100 When using an electric pneumatic regulator of 4 to 20 mA input current type connect it as per the fig ure shown on the right When using an electric pneumatic regulator of 0 to 5V voltage input type connect it between termi nals SA and SN Use the ACTUATOR screen within SWITCH on the initial setting screen or the engineer screen to set or change the settings Use this output in powder ...

Page 24: ...e for both winding and unwinding operation When the LE 40MD is not used there will be no functional differences between the selection of UNWIND unwinding and WIND wining in the LE 40MTB E Therefore for the switch over type that functions both as the winder and unwinder there will be no problem in the winding or unwinding operation However observe the following When using the LE 40MD see the instru...

Page 25: ...surrection and power running sides the control may be come unstable near zero In such case use an auxiliary clutch or brake for the feed reel so that the control output is used either for the resurrection side only or power run ning side only For the feed reel control use the CONTL PART screen within SWITCH on the initial setting screen or the engineer screen to set as follows When the NRO is used...

Page 26: ...es brakes connect them in the manner that the total of the rat ed current will be 4A or less Note however that torque variation occurs between the powder clutch and brake When the P N output is insufficient up to 10 pcs power amplifiers for powder clutches and brakes can be connected to terminals SA SN Two or more servo amplifier can also be connected Note however that the load resistance should b...

Page 27: ...ller setting on page 15 to determine the settings Use the PRESET T screen within REEL CHANGE on the engineer screen to set or change the pre set time Include a margin in the preset value so that the tension feedback will not take place while the tension is unstable after switching the reels A reel A reel B reel New reel preset MC2 input Reel exchange P N control output Auxiliary power output PA co...

Page 28: ... set to the reel A becomes valid When it is ON the mechani cal loss cancel value set to the reel B is valid This is effective when the mechanical loss of the reel A differs greatly from that of reel B See page 35 For setting the new reel preset value and preset time refer to Section 6 7 Powder unwinding two reels switching on the previous page A reel A reel B reel New reel preset MC2 input Reel ex...

Page 29: ...L NUM Number of reels screen within SWITCH in the initial setting screen or the engineer screen to set reel switch over or change the setting Select REELS multiple reels Use the NEW R SET new reel set screen on the operator screen to set or change the new reel preset value Refer to the guideline for controller setting on page 15 to determine the settings Use the PRESET T screen within REEL CHANGE ...

Page 30: ...d at the time of shipping from the factory 1 The feedback control takes place while the stop timer is in operation This is selected when non abrupt stop 2 The output is fixed while the stop timer is in operation This is selected when the tension during the stop in 1 above is zero Select Feedback or Fixed on the Stop T set screen to select 1 or 2 respectively Set the start timer Select the output f...

Page 31: ...ribed above As an example gain 1 may be used during acceleration and gain 2 during deceleration Use the micro signal switch commensurate with DC8V 4mA as the input contacts Connect the gain 1 contact signal to MC3 Connect the gain 2 contact signal to MC5 or MC6 whichever is used Use the OUT GAIN screen within START STOP on the engineer screen to change the setting val ue of gain 1 and gain 2 Use t...

Page 32: ...sed on the torque control out put Since it is not necessary to enter the reel diameter the accuracy is not very high Two methods are available to set the taper ratio as follows 1 By setting the taper ratio pulser dial entry internally 2 By entering the taper ratio externally through analog voltage Two methods are available to enter the taper curves as follows 1 Linear line taper control 2 Non line...

Page 33: ...NT internal on the TPR DIA taper reel diameter screen Two methods are available to set the taper ratio as follows Setting by pulser dial entry on the operator screen standard Setting by external analog input see page 39 Use the TAPER SET screen on the operator screen to set the taper ratio by pulser dial entry The Target value in which the taper ratio is taken can be confirmed on the TNSN MNT tens...

Page 34: ... diameter screen Select which taper to use the linear line taper or non linear taper See the next page To change the reel diameter input values by the external analog input change the data on the AI2 or AI3 setting screen within SWITCH on the initial setting screen or the engineer screen To change the maximum or minimum value of the reel diameter change the data on the DIA SET screen within REEL o...

Page 35: ...aper is given from corner 1 set the taper as shown in the right figure Corner 1 Taper 1 Cor ner 2 Taper 2 The linear line taper control may take place from corner 1 to corner 2 Set the data as follows corner 1 Dmin corner 2 Dmax Not necessary to set data to corners 3 and 4 The TARGET value in which the taper ratio is taken can be confirmed on the TNSN MNT tension monitor screen of the operator scr...

Page 36: ...the premises it does not adversely affect the material Press the enter key to set the value When adjusting the automatic gain the output increases instantaneously When handling the material easily elongated or ruptured set the additive output to a small value for adjustment When errors generated during the automatic gain adjustment add as large a torque as possible An error will also be generated ...

Page 37: ... set value 50 The proportional gain corrects the output in proportion to the deviation between the target tension val ue and the operating tension value When a large value is set the target tension is reached faster but hunting easily occurs Set a value with which overshoot slightly remains when the target tension is changed The dead zone gain and the dead zone width are not required to be set so ...

Page 38: ...hines with frequent inching operation This function is used to control the loss of tension by machine inching When this input is ON the control output will not be smaller than the stall memory value Use a micro signal switch commensurate with DC8V 4 mAas the input contact Connect the inching signals to the terminal MC5 or MC6 set as follows To set the inching function use the MC5 or MC6 setting sc...

Page 39: ...me chanical loss will be generated In the two reel winding operation the system switches between mechanical loss correction torque MLA and MLB If off the mechanical loss cancel value for reel A setting is valid If on the mechanical loss cancel value for reel B setting is valid This setting is recommended in the case of the great mechanical loss in single reel winding To set the mechanical loss use...

Page 40: ...acts Connect the cut torque to the terminal MC5 or MC6 set as follows Use the MC5 or MC6 setting screen within SWITCH on the initial setting screen or the engineer screen to set or change the cut torque setting 7 11 Reduction of variation in tension readout To reduce variation in the tension readout select Display filter within Tension on the engineer screen Increase the value to make the response...

Page 41: ...ew reel presetting and taper ratio setting the setting through the panel or the setting by external analog input whichever is greater takes precedence in shipping setting condition By prohibiting change of the setting value from the panel on the Setting prohibited screen only the external analog input controller installed externally is made valid If prohibited to change setting value from the pane...

Page 42: ...This input is valid if it is greater than the taper ratio setting value by the key entry See the notes on the page 37 To change the stall setting value input to the setting by the external analog input use the A12 or A13 setting screen within SWITCH on the initial setting screen or the engineer screen 1 Connection AIC 100kΩ Stall 5V AI2 AI3 2 Setting A 2 S E L E C T A I 2 A N A L O G I N P U T D I...

Page 43: ...detector which is connected directly to the LE 40MTB E The automatic control is carried out using the greater value If Mitsubishi tension detector is not used carry out zero ad justment according to the instruction on page 10 In this case short circuit the terminals GRR and WHR and termi nals GHL and WHL To enter the external tension signal by the external analog input use the A12 or A13 setting s...

Page 44: ... recorder Load resistance 1k Ω or more 0 5V 1 Connection 2 Setting T O F L T S E T T M O O U T P U T F I L T E R 1 4 s 1 2 s 1 s 2 s 4 s M T T Analog input monitor screen Analog output monitor screen Contact input Output monitor screen C N T A C T S C O N T A C T S M O N I T O R M C 1 M C 2 M C 3 M C 4 M C 5 M C 6 Z T O M N I T O R 1 S I G N A L I N P U T M O N I T O R A I 1 V A I 2 V A I 3 V O M ...

Page 45: ... the data having been established will disappear M M O R Y I N I T P U S H E N T E R O R C A N C E L E M M O R Y I N I T S T A R T P U S H E N T E R E M M O R Y I N I T C O M P L E T E S T A R T T H E I N I T I A L T U N I N G E ENTER ENTER Initial setting screen T After several second After completing the initialization refer to page8 and after to re establish the initial settings ...

Page 46: ...s turned on DATA ERROR message is displayed Completed is displayed After completion switching items by the or key is not possible W X Turn off the power Remove or replace the memory cassette When executing other operation after completing this process turn on the power supply again Power ON No control output will be generated while the memory cassette is loaded W X ENTER 2 Writing data on cassette...

Page 47: ...onstant slip control of the winding powder clutch be comes available According to the output of the four point timing detection including peripheral velocity synchronization rell diameter or length measurement and the new shaft pre drive output two reel switchover control can be done reratively easily The electronics gear function extends the range of selection of pulse encoder for measure pulse g...

Page 48: ...ct one from menu 1 through menu 7 according to the method described above After setting the set values using the pulser dial press the ENTER key twice to save the new setting Operation to save settings for menu 1 through menu 7 Menu 0 through menu 3 can be switched over by pressing the through keys while the menu shift indicator LED green is OFF Menu 4 through menu 7 can be switched over by pressi...

Page 49: ...pulser dial Up to 6 letters can be registered See the table on the right for the letters and symbols avaiable 4 Press the ENTER key to regisier The registered title appears on each screen 3 Menu copy W X X W M N U C O P Y M E N U 0 1 M E N U 1 0 N E N U 0 2 M E N U 2 0 E M N U C O P Y M E N U 0 6 M E N U 6 0 N E N U 0 7 M E N U 7 0 E Menu copy screen 4 Registration of menu titles LCD character tab...

Page 50: ...ved Other data devices are not saved When the data other than Menu 0 must be saved save such data on the master programmable controller side When the data is written in the LE 40MTB through link it is written directly in the control table Refer to the users manual Accordingly the data in the menu table is not updated Because saving of the data for Menu 0 is controlled in the control table the data...

Page 51: ...grounding at LFG in the LE 40MTB E The allowable maximum cable length is 10 m To execute parallel link with the LE 40MTB E use the PC link screen in Other on the engineer screen for setting 4 Connection LSA LSB LFG SDA RDA SDB RDB SG LE 40MTB E FX2N 485 BD FX2N siries PC Grounding resistance 100Ω or less Twisted pari cable 5 Setting X W Reel diameter monitor or tension monitor screen Complete init...

Page 52: ...l contacts M900 to M906 on the programmable controller side the I O status of the contacts in the LE 40MTB E can be monitored The M907 is used to transfer the data devices Example of program Device No Set item Device No Monitor item M800 MC1 M900 MC1 M801 MC2 M901 MC2 M802 MC3 M902 MC3 M803 MC4 M903 MC4 M804 MC5 M904 MC5 M805 MC6 M905 MC6 M806 MANUAL AUTO M906 ZT M807 Sending to word data is compl...

Page 53: ... M907 is turned on 5 The programmable controller receives the M907 6 The M807 is turned off at the programmable controller 7 The LE 40MTB E receives OFF of the M807 8 The M907 is turned off 9 OFF of the M907 is received 10 Data transfer is completed The next data will be transferred When four or less data is sent set 0 to the data to be sent to all the remaining buffer memories having an even numb...

Page 54: ...ss setting for reel A c 25 Mechanical loss setting for reel B c 26 Measurement length LOUT L1 setting c 27 Measurement length LOUT L2 setting c 28 Measurement length LOUT L3 setting c 29 Reel diameter DOUT Y1setting c 30 Reel diameter DOUT Y2 setting c 31 Reel diameter DOUT Y3 setting c 32 Reel rotation velocity coefficient R CURR setting c 33 Reel rotation velocity bias R BIAS setting c 34 Start ...

Page 55: ... AI2 setting c BIT0 Reel diameter BIT1 Stall setting BIT2 New reel preset BIT3 Taper tatio BIT4 Tension 53 AI3 setting c BIT0 Reel diameter BIT1 Stall setting BIT2 New reel preset BIT3 Taper tatio BIT4 Tension 54 MC5 setting c BIT0 Gain 2 BIT1 Inching BIT2 Out remote BIT3 Cut torque 55 MC6 setting c BIT0 Gain 2 BIT1 Inching BIT2 Out remote BIT3 Cut torque 56 Full scale tension setting c 57 Tension...

Page 56: ...Variable setting System setting 60 Zero tension setting c 61 Maximum diameter setting c 62 Minimum diameter setting c 63 Reel pulse number REEL PLS setting c 64 Reel daimeter calculate cycle D CYCLE setting c 65 Maximum reel rotation velocity R MAX setting c 66 67 68 69 70 Switch over menu No c ...

Page 57: ...0MTB E sending is completed 7 Example of program The link data is transferred to the buffer Setting of the decimal point of the full scale tension M8000 X000 M906 M8070 Master station H MOV 0009 D1 K MOV 50 D0 H MOV 0004 D3 H MOV 0004 D7 K MOV 54 D2 K MOV 56 D4 K MOV 500 D5 K MOV 57 D6 H MOV 0000 D8 H MOV 0000 D9 K MOV 250 D1 K MOV 1 D0 K MOV 20 D3 K MOV 50 D7 K MOV 2 D2 K MOV 15 D4 K MOV 25 D5 K ...

Page 58: ...ed by accessing this remote device station FX2N 32CCL for LE 40MTB E through the program of the master programmable controller The number of available stations for the FX2N 32CCL are four The LE 40MTB E occupies three sta tions of them so duplication of the station numbers must be avoided for other remote device stations remote I O stations and remote stations The number of connected devices the t...

Page 59: ...sing the occupied station number setting switches on the FX2N 32CCL This number can be set to one to four for the FX2N 32CCL However the number of data de vices to be linked to the LE 40MTB E is limited to ten because of the specifications of the relation with other programmable controller link Four devices per station can be linked in the FX2N 32CCL there fore set the occupied station number to t...

Page 60: ...n the master programmable controller and use MENU 0 in the LE 40MTB E When the switch over menu No data Set value No 70 is updated on the master programmable con troller side while the LE 40MTB E is stopped MC1 OFF the menu can be switched over through link For all the link data the priority is given to the last data When the data currently set is updated through link the updated data becomes effe...

Page 61: ...he remote register for read Rwr from the remote is arranged in the buffer memories 736 2EOH to 991 3DFH Transmission data from the LE 40MTB E is written periodically 400ms once in the remote registers 0 to 9 of the FX2N 32CCL By reading out the remote register assigned to set the host number of the remote station from the master unit the LE 40MTB E s status can be monitored For example when the ho...

Page 62: ...g receiving is completed the M907 in the local station is turned on 6 The M807 in the remote station is turned off by the master station 7 The LE 40MTB E receives OFF of the M807 9 OFF of the M907 is received 8 The M907 is turned off 10 Data transfer is completed The next data will be transferred When four or less data is sent set 0 to the data to be sent to all the remaining remote registers havi...

Page 63: ...setting c 24 Mechanical loss setting for reel A c 25 Mechanical loss setting for reel B c 26 Measurement length LOUT L1 setting c 27 Measurement length LOUT L2 setting c 28 Measurement length LOUT L3 setting c 29 Reel diameter DOUT Y1setting c 30 Reel diameter DOUT Y2 setting c 31 Reel diameter DOUT Y3 setting c 32 Reel rotation velocity coefficient R CURR setting c 33 Reel rotation velocity bias ...

Page 64: ... AI2 setting c BIT0 Reel diameter BIT1 Stall setting BIT2 New reel preset BIT3 Taper tatio BIT4 Tension 53 AI3 setting c BIT0 Reel diameter BIT1 Stall setting BIT2 New reel preset BIT3 Taper tatio BIT4 Tension 54 MC5 setting c BIT0 Gain 2 BIT1 Inching BIT2 Out remote BIT3 Cut torque 55 MC6 setting c BIT0 Gain 2 BIT1 Inching BIT2 Out remote BIT3 Cut torque 56 Full scale tension setting c 57 Tension...

Page 65: ...Variable setting System setting 60 Zero tension setting c 61 Maximum diameter setting c 62 Minimum diameter setting c 63 Reel pulse number REEL PLS setting c 64 Reel daimeter calculate cycle D CYCLE setting c 65 Maximum reel rotation velocity R MAX setting c 66 67 68 69 70 Switch over menu No c ...

Page 66: ...vice Number of retries Number of automatic return Writing into buffer memory Operation command when CPU goes down Stop Station data Writing into buffer memory Refresh indication Data link by buffer memory parameters Data link start command by burrer memory parameters When data link start by buffer memory parameters is normally completed When data link start by buffer memory parameters is completed...

Page 67: ...8 MOV K0 D309 K1 D300 MOV MOV K250 D301 MOV K2 D302 K20 D303 MOV MOV K15 D304 MOV K25 D305 K16 D306 MOV MOV K50 D307 MOV K20 D308 MOV K120 D309 PLS M0 M807 X20 M907 M0 H1E0 D300 K10 TO H0 SET M807 RST M807 END RET M907 X22 M907 Memory switch setting Multi reels control MC5 setting OUT remote Tension full scale 500 Tension full scale decimal point 1 Tension setting 250 Stall setting 20 Manual setti...

Page 68: ...limit input of the motor to 0 when the material is cut Erroneous connection of the power terminal Pay attention to the phase order in the motor system al so contact of the DC I O cable with the power cable and short circuit of the output cable may cause serious damage Before turning on the power make sure that the power and ground are connected correctly and that the I O cable is wired correctly N...

Page 69: ...scales Make the weight heavy and execute the span adjustment again DETECTED LOAD IS TOO LIGHT The output voltage of the tension detector is too low Because the rated load of the tension detector is larger than that of the drive tension it is necessary to select the tension detector again Refer to page 76 CHANGE WH _ GR _ CONNECT WIRE The wiring for the tension detector is opposite Exchange the ter...

Page 70: ...alts The MC1 input signal may not be turned OFF While the machine is stopped be sure to turn off the MC1 input signal After replacement of the material an extremely high or low tension is applied Check that the output set for the OFF status of the RUN input signal is optimum for the reel diameter of the replaced material Reset the stall memory Fluctuating tension control Check whether similar fluc...

Page 71: ...external wiring or tension de tector is defective Remove the wiring in the tension detector Short circuit the terminals WHR and GRR as well as the terminals WHL and GRL If zero adjustment is not possible still the LE 40MTB E is defective Connect the terminals RED and BLK exclusively to the tension de tec tor If the voltage between the white and green cables in the ten sion detec tor is 120 mVDC 15...

Page 72: ...emote Control output is ON during ON Cut torque Lower output limit is effective during ON for cutter EXT tension ON External input is valid OFF Setting from the panel is valid Each function is assigned by parameter MC6 Output ZT Zero tension detection output Set value 0 1999 N 199 9 kgf Output becomes ON when tension does not exceed set value Output is always OFF when 0 is set However output becom...

Page 73: ...put Powder mode 0 5 VDC AC servo mode 0 5 VDC Load resistance 1 kΩ or more For power amplifier servo amplifier SN NRO New reel preset output Effective exclusively when REELS mode is selected 0 5 VDC Load resistance 1 kΩ or more AOC TMO Tension monitor output Filter can be adjusted by parameter 0 5 VDC Load resistance 1 kΩ or more For tension meter recorder AOC EAP Control signal output for E P reg...

Page 74: ...utput 0 5V DC12V 2A Rating 10s Auxiliary powe output Zero tension detection output 50 60 Hz Power supply FG on metal plate The function to be assigned 1 2 is specified by the parameter 8V Tensino detector Left Tension detector Right 5V 100KΩ 100KΩ 100KΩ 5V 10KΩ External tension setting 1 1 2 Stall memory reset 2 Gain 1 input Reel exchange Operation stop 1 6KΩ Photo coupler AC100 240V 10 15 0 1Ω 0 ...

Page 75: ... 0 1 z 12 Tension detector Zero adjustment 0 0 0 z 2 12 Span adjustment target value N 1 digit FS tension 1 3 or more of FS tension 500 z 2 12 10N 50 0 Filter Display time constant s 1 4 1 2 1 2 or 4 1 2 c c 35 TMO output time constant s 1 2 c c 42 Zero tension detection value Zero tension N N 0 1999 0 c 36 Zero tension 10N 10N 0 199 9 0 0 c 36 Manual setting Manual set value 0 100 c 18 Taper Line...

Page 76: ...atio of the taper tension into account Control output 0 100 Reel diameter input min diameter max diameter Set item Description Initial set Memory 1 4 Setting during operation Mainly refer page Menu System Selection item Control while stop timer feed back Fixed feed back c 26 Unit of tension 10N N N z 8 Control reel Unwinding Winding Feed Unwinding z 9 Number of reels One reel Multi reels One reel ...

Page 77: ...e axis directions Impact resistance 98m s2 3 times in each of three axis directions Supply noise resistance By noise simulator with 1 000 Vp p noise voltage 1 µs noise width and 30 to 100 Hz cycle Withstand voltage 1 500V AC 1 minute Entire terminals as a whole and between the ground terminal Insulation resistance 5MΩ or more by 500V DC megger Grounding Solid grounding 100Ωor less Operating atmosp...

Page 78: ...t is determined automatically during operation The sliding timer is determined automatically in accordance with the following equation Sliding timer Tension detected during manual operation Target tension for automatic operation full scale tension 25 sec 1 Rough estimate of minimum drive tension 300 200 100 0 0 0 5 1 0 1 5 De and acceleration degree Maximum reel weight W ton Minimum drive tension ...

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Page 80: ...JZ990D30801F TENSION CONTROLLER MODEL LE 40MTB E ...

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