
MANUAL TRANSMISSION –
Transmission Assembly
22A-9
REMOVAL SERVICE POINTS
A
A
"
CLUTCH RELEASE BEARING SEPARATION
(1) Remove the cover from the service hole in the clutch
housing.
(2) While pushing the release fork by hand in the direction
A, insert a flap-tip screwdriver between the release bearing
and the wedge collar.
Caution
Be sure to push the release fork in the direction A
before inserting a screwdriver.
(3) Separate the release bearing from the wedge collar by
prying with the screwdriver (turning the screwdriver grip
90
_
).
NOTE
The release fork is forced to move fully in the direction
B by the return spring as soon as it is separated from
the wedge collar.
Caution
If it is hard to turn the screwdriver (to pry off the
release bearing), remove the screwdriver once and
repeat the above procedure after pushing the release
fork fully in the direction A two to three times. Forcibly
prying can cause the release bearing to be damaged.
A
B
"
DRIVE SHAFT <LH> / DRIVE SHAFT <RH>
DISCONNECTION
(1) To disconnect the left-hand drive shaft, insert a lever
as shown and pry out the shaft from the transmission.
To disconnect the right-hand drive shaft, apply a lever
and a hammer as shown and lever out the shaft from
the transfer assembly using the hammer as a fulcrum.
NOTE
Remove the drive shafts with the hub and knuckle
attached.
Caution
Do not attempt to pull out the drive shaft from the
BJ in this stage since it can cause the TJ to be
damaged. Be sure to remove the drive shaft first from
the transmission side using a lever.
(2) Suspend the removed drive shaft with a wire so that
there are no sharp bends in any of the joints.
A
C
"
OUTPUT SHAFT REMOVAL
(1) Use the special tools (MB991612, MB990211) to remove
the output shaft.
(2) Use a shop towel to cover the transmission case not
to let foreign material get into it.
Service hole
Release fork
Wedge collar
Release bearing
Trans-
mission
side
Lever
Projection
Hammer
Lever
Output shaft
Transmission case
MB990211
MB991612
Summary of Contents for LANCER EVOLUTION-IV 1998
Page 4: ...NOTES...
Page 15: ...B 11 NOTES...
Page 19: ...B 15 NOTES...
Page 21: ...SINGLE PART INSTALLATION POSITION ECU A B 17 ECU Name Symbol AYC ECU A...
Page 27: ...SINGLE PART INSTALLATION POSITION Ground 1 2 5 6 B 23 GROUND 1 2 5 6 7 14 15 13 11 12 10 9...
Page 28: ...SINGLE PART INSTALLATION POSITION Ground 7 9 10 11 12 11 12 13 14 15 B 24...
Page 57: ...B 53 NOTES...
Page 67: ...B 63 NOTES...
Page 75: ...B 71 NOTES...
Page 91: ...B 87 NOTES...
Page 116: ...SINGLE PART INSTALLATION POSITION Ground Cable Ground C 18 GROUND CABLE GROUND...
Page 135: ...C 37 NOTES...
Page 151: ...C 53 NOTES...
Page 161: ...C 63 NOTES...
Page 171: ...C 73 NOTES...
Page 177: ...C 79 NOTES...
Page 185: ...MODELS 2 00 1 GENERAL CONTENTS...
Page 222: ...LUBRICANTS 2 ENGINE OIL COOLER 2 12 1 ENGINE LUBRICATION CONTENTS...
Page 299: ...MANUAL TRANSMISSION 22A MANUAL TRANSMISSION OVERHAUL 22B 22 1 MANUAL TRANSMISSION CONTENTS...
Page 300: ...22 2 NOTES...
Page 362: ...26 1 FRONT AXLE CONTENTS SERVICE SPECIFICATIONS 2 SPECIAL TOOLS 2 AXLE HUB AND KNUCKLE 3...
Page 420: ...ROLL STOPPER AND CENTERMEMBER 2 32 1 POWER PLANT MOUNT CONTENTS...
Page 448: ...BASIC BRAKE SYSTEM 35A ANTI LOCK BRAKING SYSTEM ABS 35B 35 1 SERVICE BRAKES CONTENTS...
Page 449: ...35 2 NOTES...