This manual confers no industrial property rights or any rights of any other kind,
nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be
held responsible for any problems involving industrial property rights which may
occur as a result of using the contents noted in this manual.
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be
the cause of Mitsubishi; machine damage or lost profits caused by faults in the
Mitsubishi products; damage, secondary damage, accident compensation
caused by special factors unpredictable by Mitsubishi; damages to products
other than Mitsubishi products; and to other duties.
For safe use
This product has been manufactured as a general-purpose part for general
industries, and has not been designed or manufactured to be incorporated in
a device or system used in purposes related to human life.
Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with
Mitsubishi Electric.
This product has been manufactured under strict quality control. However
when installing the product where major accidents or losses could occur if the
product fails, install appropriate backup or failsafe functions in the system.
•
•
•
HEAD OFFICE
HIMEJI WORKS
: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310,
JAPAN
: 840, CHIYODA CHO, HIMEJI, JAPAN
Side
B
Side
A
Side
B
JAPANESE
ENGLISH
JY997D16401B
Safety Precaution
(Read these precautions before use.)
This manual classify the safety precautions into two categories:
and
.
Depending on circumstances, procedures indicated by
may also be
linked to serious results.
In any case, it is important to follow the directions for usage.
Associated Manuals
How to obtain manuals
For the necessary product manuals or documents, consult with the Mitsubishi
Electric dealer from where you purchase your product.
Applicable Standard
FX
3U
-2HSY-ADP complies with EC directive (EMC Directive) and UL standards
(UL, cUL). Further information can be found in the following manual.
→
→
→
→
Refer to FX
3U
Series Hardware Manual (Manual No. JY997D18801)
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury
or physical damage.
Manual name
Manual No.
Description
FX
3U
Series
User’s Manual
- Hardware Edition
JY997D16501
MODEL CODE:
09R516
Expl ain s FX
3 U
Se r ies PL C
specification details for I/O,
w i r i n g , i n s t a l l a t i o n , a n d
maintenance.
FX
3U
/FX
3UC
Series
Programming Manual
- B a s i c & A p p l i e d
Instruction Edition
JY997D16601
MODEL CODE:
09R517
Describes PLC programming
for basic/applied instructions
and devices.
FX
3U
/FX
3UC
Series
User’s Manual
- Positioning Control
Edition
JY997D16801
MODEL CODE:
09R620
Describes positioning control
and programming using FX
3U
/
FX
3UC
Series PLC
1. Outline
The FX
3U
-2HSY-ADP high-speed output special adapter (hereinafter called high-speed
output special adapter) is a special adapter dedicated to FX
3U
Series PLC. It outputs
pulse signals of a differential line driver system for applicable Servo Amplifiers (or Drive
Unit) of an AC servomotor or stepper motor.
Up to two units of this special adapter can be connected to the main unit per system.
→
→
→
→
For system configuration, refer to the FX
3U
Series
User's Manual - Hardware Edition.
1.1 Incorporated Items
Check if the following product and items are included in the package:
1.2 Output Number and Signal
When power is turned on, the output numbers and signals of the high-speed output
special adapters are allocated as shown in the table below in the order of it near the
main unit.
*1 A function extension board is required to use the high-speed I/O special adapter
together with a communication/analog special adapter.
→
→
→
→
For system configuration, refer to the FX
3U
Series
User's Manual - Hardware Edition.
Caution
1) When a high-speed output adapter is connected, the same output number is
allocated to both the main unit and this adapter. Use either output terminal and do
not wire to the unused output terminal.
The outputs from the high-speed output special adapter and main unit are
operated as below:
*1 The output frequency of transistor outputs in the main unit is a maximum of
100kHz. If the load is operated using pulses at a frequency more than 100kHz,
PLC may be damaged.
*2 PWM instruction has not supported the relay output for the reasons of the
response delay of the output, chattering of contact, the contact life, etc.
Products
Manual
Status of
output form
setting
switch
Signal name
Output number
First unit
Second unit
1st axis
2nd axis
1st axis
2nd axis
FP
•
RP side
Forward pulse train (FP)
Y000
Y001
Y002
Y003
Reverse pulse train (RP)
Y004
Y005
Y006
Y007
SG
SG1
SG2
SG3
SG4
PLS
•
DIR side
Pulse train
Y000
Y001
Y002
Y003
Direction
Y004
Y005
Y006
Y007
SG
SG1
SG2
SG3
SG4
instructions
Output operation
High-speed
output special
adapter
Main unit
Transistor-
output type
Relay-output type
PLSY,PLSR,DSZR,
DVIT,TBL,ZRN,
PLSV,DRVI,DRVA
Operated
Operated
*1
While instruction is activated,
relevant output is ON. (LED is
also ON.)
PWM
Operated
Operated
Do not apply PWM instruction
fo r re l ay- o u t p u t t y p e m a i n
unit.
*2
Other
Operated
Operated
Operated
SGB
Y5/7
-+
Y1/3
-+
Y4/6
-+
Y0/2
-+
Y4/6 Y5/7
Y1/3
Y0/2
POWER
FX -2HSY-ADP
3U
FP RP
PLS DIR
SGA
This
manual
First unit
Second unit
High-
speed
input
special
adapter
Analog
special
function
adapter
Main unit
Expansion board
*1
High-
speed
output
special
adapter
High-
speed
output
special
adapter
High-
speed
input
special
adapter
Analog
special
function
adapter
Analog
special
function
adapter
2) During STOP or PLC power off modes, set the output form operation.
Do not set the output form operation during pulse train output.
1.3 External Dimensions, Part Names, and Terminal Layout
[1]
DIN rail mounting groove (DIN rail: DIN46277)
[2]
High-speed I/O special adapter connector cover:
Remove this cover for connecting high-speed I/O special adapter on the left side.
[3]
Name plate
[4]
Special adapter slide lock:
Used to connect special adapter on left side of this special adapter.
[5]
Special adapter connector cover:
Remove this cover for connecting special adapter on the left side.
[6]
Output terminal block (European type):
Connected to Servo Amplifier (or Drive Unit) to which pulse signal of differential
line driver system can be input.
[7]
Output form setting switch
Either "Forward pulse train (FP)/Reverse pulse train (RP)" or "pulse train +
direction" is selected. For setting, refer to the following manual.
→
Refer to FX
3U
/ FX3UC Series User's Manual - Positioning Control Edition.
[8]
Output LED (red):
Lit when output turns ON (if output turns ON and OFF alternately at high speed,
LED flickers fast).
[9]
POWER LED (green):
Lit while power is properly supplied from main unit.
[10] Direct mounting hole:2 holes of
φ
4.5 (0.18") (mounting screw: M4 screw)
[11] Special adapter fixing hook
[12] DIN rail mounting hook
[13] Special adapter connector:
Used to connect communication special adapter or analog special adapter to this
adapter on left side.
[14] High-speed I/O special adapter connector:
Used to connect high-speed I/O special adapter to this adapter on left side.
17.6 (0.70")
90 (3.55")
98 (3.86")
15.1 (0.60")
106 (4.18")
74 (2.92")
15.5 (0.62")
7 (0.28")
SGB
Y5/7
-+
Y1/3
-+
Y4/6
-+
Y0/2
-+
Y4/6 Y5/7
Y1/3
Y0/2
POWER
FX -2HSY-ADP
3U
FP RP
PLS DIR
SGA
Name
Output number
First
unit
Second
unit
Name
Output number
First
unit
Second
unit
[13]
Output LED [8]
Y0/2
Y1/3
Y4/6
Y5/7
Y000
Y001
Y004
Y005
Y002
Y003
Y006
Y007
Terminal layout of [6]
Y0/2+
Y0/2-
Y4/6+
Y4/6-
SGA
Y1/3+
Y1/3-
Y5/7+
Y5/7-
SGB
Y000+
Y000-
Y004+
Y004-
Y001+
Y001-
Y005+
Y005-
Y002+
Y002-
Y006+
Y006-
Y003+
Y003-
Y007+
Y007-
[14]
[1]
[2]
[3]
[4]
[5]
[6]
[10]
[9]
[8]
[11]
[10]
[12]
Unit : mm (inches)
Weight: 80 g (0.18 lbs)
[7]
[7] Output mode setting switch
Name
Setting
Upper
Lower
FP RP side
PLS DIR
Fwd pulse train (FP)
Rev pulse train (RP)
Pulse train + direction
Special adapter
connector cover [2]
or [5] is removed
SGA
SGB
SGA
SGB
2-
φ
4.5
Mounting holes
2. Installation
The product can be mounted on DIN rail (DIN46277) or mounted directly using
screws.
For installation/uninstallation and safety precautions, refer to the following manual,
too:
→
→
→
→
Refer to the FX
3U
Series User's Manual - Hardware Edition.
2.1 Connection to the FX
3U
Series PLC
•
Refer to the procedure 2) for configuring a new system.
•
Refer to the procedure 1) for adding product to an existing system.
Procedure
1) Turn off the power.
Disconnect all the cables connected to the PLC main unit and special adapter.
Dismount the main unit and special adapter mounted on DIN rail or mounted
directly using screws.
2) Install an expansion board to the main unit.
For installation of expansion board, refer to the following manual:
→
→
→
→
Refer to the FX
3U
Series User's Manual - Hardware Edition
3) Remove the high-speed I/O special adapter
connector cover (Right fig. A) and the special
adapter connector cover (Right fig. B) on the
main unit.
In case of connecting this product to a high-
speed I/O special adapter as an addition,
please replace the 'main unit' in the above
description with a 'special adapter' and
perform the procedure as indicated. (Please
replace the following procedures similarly.)
4) Slide the special adapter slide lock (Right
fig.C) of the main unit.
5) Connect the high-
speed I/O special
adapter (Right
fig.D) to the main
unit as shown on
the right.
6) Slide back the
special adapter
slide lock (Right
fig.C) of the main
unit to fix the high-
speed I/O special
adapter (Right
fig.C).
Connection precautions
•
Install the expansion board to be used before connecting a special adapter.
•
Install an expansion board when using a special adapter other than a high-
speed I/O special adapter in combination with a high-speed I/O special
adapter.
•
Connect all the high-speed I/O special adapters before connecting other
special adapters when they are used in combination.
Do not connect a high-speed I/O special adapter on the left side of a
communication or analog special adapter.
INSTALLATION
PRECAUTIONS
•
Cut off all phases of the power source externally before starting the
installation or wiring work, thus avoiding electric shock or damages to the
product.
INSTALLATION
PRECAUTIONS
•
Use the product in the environment within the general specifications
described in PLC main unit manual (Hardware Edition).
Never use the product in areas with dust, oily smoke, conductive dusts,
corrosive gas (salt air, Cl
2
, H
2
S, NH
3
, SO
2
, or NO
2
), flammable gas,
vibrations or impacts, or expose it to high temperature, condensation, or wind
and rain.
If the product is used in such a place described above, electrical shock, fire,
malfunction, damage, or deterioration may be caused.
•
When drilling screw holes or wiring, cutting chips or wire chips should not
enter ventilation slits.
Such an accident may cause fire, failure or malfunction.
•
Do not touch the conductive parts of the product directly, thus avoiding failure
or malfunction.
•
Fix the special adapter securely to the specified connector.
Incorrect connection may cause malfunction.
RU
N
ST
OP
FX
FX
3U
3U
-48
MR
/ES
-48MR/ES
FX
FX
3U
3U
-48M
-48M
IN
10
1
FX
3U
-48
M
3)
4)
C
C
B
4)
4)
4)
A
RU
N
ST
OP
FX
FX
3U
3U
-48M
R/E
S
-48MR/ES
FX
FX
3U
3U
-48M
-48M
PO
WE
R
Y0/2
Y4/6
Y1/3
Y5/7
FP .
RP
FX
3U
-2H
SY-A
DP
FX
3U
-48
M
6)
D
C
C
5)
5)
5)
6)
6)
6)
3. Used cables and Tightening Torque on Terminal
For connection example and wiring, refer to the following manual.
→
→
→
→
Refer to FX
3U
Series User's Manual - Hardware Edition.
1) Wire size
To connect to the desired unit, use a shielded twisted pair cable having a
conductor(s) of size AWG22-20.
2) Applicable cable
3) Termination of cable end
Strip the coating of strand wire and twist the cable core before connecting it,
or strip the coating of single wire before connecting it.
An alternative connection is to use a ferrule with insulating sleeve.
When using a stick terminal with insulating sleeve, choose a wire with proper
cable sheath referring to the above outside dimensions, or otherwise, the wire
cannot be inserted easily.
The tightening torque must be 0.22 to 0.25N
•
m.
WIRING
PRECAUTIONS
•
Cut off all phases of power source externally, before installation or wiring
work in order to avoid electric shock or damage of product.
WIRING
PRECAUTIONS
•
Never let cutting chips and wire chips enter the ventilation slits of this product
or PLC when performing wiring.
Otherwise, fire, failure or malfunction may occur.
•
Make sure to observe the precautions below in order to prevent any damage
to a machine or any accident which might be caused by abnormal data
written in the PLC due to the influence of noise:
1)Do not lay close or bundle with the main circuit, high-voltage power line, or
load line.
Otherwise effects of noise or surge induction are likely to take place.
Keep a safe distance of more than 100 mm (3.94") from the above when
wiring.
2)Ground the shield wire or shield of a shielded cable at one point on the
PLC. However, do not ground at the same point as high voltage lines.
•
Observe the following items to wire the lines to the European terminal board.
Failing to do so may cause electric shock, short circuit, disconnection, or
damage of the product.
- The disposal size of the cable end should follow the dimensions described
in this manual.
- Tighten to a torque should follow the torque described in this manual.
- Twist the end of strands and make sure there is no loose wires.
- Do not solder-plate the electric wire ends.
- Connect only the electric wires of regulation size.
- Fix the electric wires so that the terminal block and connected parts of
electric wires are not directly stressed.
Type
Wire size
Single-wire
0.3mm
2
to 0.5mm
2
(AWG22 to 20)
2-wire
2 pieces of 0.3mm
2
(AWG22)
Manufacturer
Model
Caulking tool
Phoenix Contact Co., Ltd.
AI 0.5-8WH
CRIMPFOX UD6
9mm
(0.35")
- Strand wire/single wire
8mm
(0.31")
Contact area
14mm(0.55")
2.6mm(0.1")
Insulation sleeve
- Stick terminal with insulating sleeve
4. Specification
4.1 Applicable PLC
The version number can be checked by monitoring D8001 as the last three digits
indicate it.
Note
Cannot be connected to FX
3UC
-32MT-LT.
4.2 General Specifications
For general specifications, refer to the manual of the PLC main unit.
The items other than the following are equivalent to those of the PLC main unit.
→
→
→
→
Refer to FX
3U
Series User's Manual - Hardware Edition.
4.3 Power Supply Specification
4.4 Performance Specification
STARTUP AND
MAINTENANCE
PRECAUTIONS
•
Do not disassemble or modify the unit.
Doing so may cause failure, malfunction or fire.
* For repair, contact your local Mitsubishi Electric distributor.
•
Do not drop the product or do not exert strong impact, doing so may cause
damage.
DISPOSAL
PRECAUTIONS
•
Please contact a company certified in the disposal of electronic waste for
environmentally safe recycling and disposal of your device.
TRANSPORT AND
STORAGE PRECAUTIONS
•
During transportation avoid any impact as the product is a precision instrument.
Check the operation of the product after transportation.
Model name
Applicability
FX
3U
Series PLC
Ver. 2.20 (from the first product) and later
Item
Specification
Dielectric
withstand voltage
500V AC for one minute Conforming to JEM-1021
Be twe en out pu t t er min al of high -
speed output special adapter and
ground terminal of PLC main unit
Insulation
resistance
5M
Ω
or more by 500V
DC megger
Item
Specification
Output circuit
driving power supply
60mA for 24V DC
Internally supplied from the main unit service power supply.
Adapter driving
power supply
30mA for 5V DC
5V DC power is supplied internally from the main unit.
Item
Specification
Number of
controlled axis
Independent two axes
Output points
4 points (Not counted among the total I/O points of the PLC.)
Output system
Differential line driver (Equivalent to AM26C31)
Output form
Forward pulse train, reverse pulse train, or pulse train +
direction
Load current
25 mA or less
Maximum output
frequency
200 kHz
Insulation
•
External cables of output area are insulated from PLC by
photo coupler or transformer.
•
SG are insulated from each other by transformer.
Wiring length
Maximum 10m (32' 9")
4.5 Output Interface Internal Circuit
For connection example and wiring, refer to the following manual.
→
→
→
→
Refer to FX
3U
/FX
3UC
Series User's Manual - Positioning Control Edition
Grounding
Ground properly with reference to the Servo Amplifier (or Drive Unit) manual. If
not indicated, ground as below.
- Grounding (when not indicated)
- The grounding resistance should be 100
Ω
or less.
- Independent grounding should be performed for best results.
When independent grounding is not performed, perform "shared
grounding" of the following figure.
→
→
→
→
For details, refer to the FX
3U
Series User's
Manual - Hardware Edition.
- The grounding wire size should be AWG 14 (2 mm
2
) or larger.
- The grounding point should be close to the PLC, and all grounding wire
should be as short as possible.
High-speed output special
adapter
Servo Amplifier
(or Drive Unit)
SGA
*1 Y00 indicates output number of the high-speed output special adapter.
*2 'SGA' is insulated from 'SGB'.
*3 Ground properly with reference to the Servo Amplifier (or Drive Unit) manual. If not
indicated, ground as below.
Y00 +
Y00 -
*1
*1
*2
*3
SGB
Y00 +
Y00 -
*1
*1
*2
Servo Amplifier
(or Drive Unit)
*3
Grounding
(Ground resistance:
100
Ω
or less)
Grounding
(Ground resistance:
100
Ω
or less)
SGA
SGB
5V
5V
Equivalent
to
AM26C31
Equivalent
to
AM26C31
PLC
Another
equipment
PLC
Another
equipment
PLC
Another
equipment
Shared grounding
Good condition
Common grounding
Not allowed
Independent grounding
Best condition
FX
3U
-2HSY-ADP
INSTALLATION MANUAL
This manual describes the part names, dimensions, mounting, and
specifications of the product. Before use, read this manual and manuals of
relevant products fully to acquire proficiency in handling and operating the
product. Make sure to learn all the product information, safety information, and
precautions.
And, store this manual in a safe place so that you can take it out and read it
whenever necessary. Always forward it to the end user.
Registration
The company name and the product name to be described in this manual are
the registered trademarks or trademarks of each company.
Effective Dec. 2005
Specifications are subject to change without notice.
2005 Mitsubishi Electric Corporation
Manual Number
JY997D16401
Revision
B
Date
December 2005
