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CONTROLLER

Controller System

System Configuration

The truck is controlled by the logic unit and the
inverter.

The system configuration is classified into two types
according to the lifting control system: the Contactor
Control Type and the Transistor Control Type.

The Contactor Control Type controls the DC pump
motor by the contactor. The Transistor Control Type
controls the AC induction pump motor by the inverter.

The logic unit is the main part of the control system and
controls the traveling, lifting and safety function
systems. The logic unit is connected to the inverter,
display unit and other control switches.

The inverter controls the AC induction traction (drive)
motor and the AC induction pump motor.

The logic unit and the inverter are linked together by
the Controller Area Network (CAN) to communicate
with each other. The logic unit sends the motor control
command to the inverter and the inverter sends the
sensing data to the logic unit.

The display unit indicates the truck conditions and
setting data.

The logic unit communicates with the display unit
through the serial communication protocol (RS232C).

The system configurations of the Contactor Control
Type and the Transistor Control Type are as follows.

Traction motor
(Drive motor)

Pump motor

 Traction Inverter

Logic Unit

Key switch
Direction lever
Accelerator
Service brake
Parking brake
Seat switch
Seat belt switch
DRS switch
Other switches
(Horn switch etc.)

CAN bus

U

V

W

IM

Sensors

Lift cylinder
Tilt cylinder

Hydraulic 
control valve
assembly

Hydraulic 
pump

Lift lock 
solenoid 
valve

Micro 
switches

DSP card

Logic card

Traveling control

Lifting control
Safety function
etc.

M

Steering 
motor

Contactor

Battery

Warning buzzer

Display

Motor control command

Sensing data

Hydraulic lever 
input

Lift lock solenoid control signal

Contactor control signal

RS232C

Electric power

M

Input switch signals

211390

System Configuration for Contactor Control Type

Summary of Contents for FBC15N

Page 1: ...7C110 Controller FBC15N A4BC1 10200 up FBC18N A4BC1 20200 up FBC18LN A4BC1 30200 up FBC20N A4BC2 10200 up FBC25EN A4BC3 20200 up FBC25N A4BC2 20200 up FBC25LN A4BC3 30200 up FBC30N A4BC3 40200 up FBC...

Page 2: ...ions and specifications contained in this manual are of the trucks with the serial numbers in effect at the time it was approved for printing Mitsubishi forklift truck reserves the right to change spe...

Page 3: ...ys or work platforms before using Always face truck when using steps ladders and walkways When it is not possible to use the designed access system provide ladders scaffolds or work platforms to perfo...

Page 4: ...es carefully Do not check for leaks with your hands Pin hole very small leaks can result in a high velocity oil stream that will be invisible close to the hose This oil can penetrate the skin and caus...

Page 5: ...Output shaft Removing Remove output shaft using a special tool Service Data A Standard Value B Repair or Service Limit 1 2 209603 Sequence 1 Cover Bolt Washer part name 2 Snap ring part name A 0 11 to...

Page 6: ...external 1 4 inch formerly PF1 4 A Rp1 8 Straight pipe thread internal 1 8 inch formerly PS1 8 Units 1 SI Units are used in this manual 2 The following table shows the conversion of SI unit and custom...

Page 7: ...aulty central vehicle monitor system Faulty diagnosis indication FOR CONTROL or Other abnormalities CIRCUITS Motor installation positions Specifications Structures Tightening of high power MOTORS cabl...

Page 8: ...ation Procedure 1 19 Details of Setup Options 1 21 Diagnosis 1 38 Outline 1 38 Operation Procedure 1 38 Self Diagnostics Hydraulic control Transistor Control Type 1 41 Self Diagnostics Hydraulic contr...

Page 9: ...7 Testing Tools 1 57 Measurement of Card Voltage 1 58 Checking Contactor Coil 1 61 Checking Contactor Tip 1 61 Checking Inverter 1 62 Regeneration Check 1 63 AC Motor System Basics 1 64 AC Motor Troub...

Page 10: ...otor control command to the inverter and the inverter sends the sensing data to the logic unit The display unit indicates the truck conditions and setting data The logic unit communicates with the dis...

Page 11: ...switch etc CAN bus Sensors U V W IM Sensors Lift cylinder Tilt cylinder Hydraulic control valve assembly Hydraulic pump Lift lock solenoid valve Micro switches DSP card DSP card Logic card Traveling...

Page 12: ...BUY NOW Then Instant Download the Complete Manual Thank you very much...

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