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1.  BEFORE INSTALLATION

1-1. THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY

•  Be sure to read “THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY” before installing the air conditioner.

•  Be sure to observe the warnings and cautions specified here as they include important items related to safety.

•  After reading this manual, be sure to keep it together with the OPERATING INSTRUCTIONS for future reference.

1-2. SPECIFICATIONS

 

CAUTION

(Could lead to serious injury in particular environments when operated incorrectly.)

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  Do not install the unit by yourself (user).

  Incomplete installation could cause fire or electric shock, injury due to the 

unit falling, or leakage of water. Consult the dealer from whom you pur-

chased the unit or a qualified installer.

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  Perform the installation securely referring to the installation manual.

  Incomplete installation could cause fire, electric shock, injury due to the 

unit falling, or leakage of water.

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  When installing the unit, use appropriate protective equipment and 

tools for safety.

 

Failure to do so could cause injury.

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  Install the unit securely in a place which can bear the weight of the unit.

 

If  the  installation  location  cannot  bear  the  weight  of  the  unit,  the  unit 
could fall causing injury.

Electrical work should be performed by a qualified, experienced elec

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trician, according to the installation manual. Be sure to use an exclu

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sive circuit. Do not connect other electrical appliances to the circuit.

  If  the  capacity  of  the  power  circuit  is  insufficient  or  there  is  incomplete 

electrical work, it could result in a fire or an electric shock.

Do not damage the wires by applying excessive pressure with parts 

or screws.

  Damaged wires could cause fire or electric shock.

Be sure to cut off the main power in case of setting up the indoor P.C. 
board or wiring works.

 

Failure to do so could cause electric shock.

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  Use the specified wires to connect the indoor and outdoor units se

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curely and attach the wires firmly to the terminal block connecting 

sections so the stress of the wires is not applied to the sections. Do 

not extend the wires, or use intermediate connection.

  Incomplete connecting and securing could cause fire.

Do not install the unit in a place where inflammable gas may leak.

 

If gas leaks and accumulates in the area around the unit, it could cause 
an explosion.

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  Do not use intermediate connection of the power cord or the exten

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sion cord and do not connect many devices to one AC outlet.

  It could cause a fire or an electric shock due to defective contact, defec

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tive insulation, exceeding the permissible current, etc.

Be sure to use the parts provided or specified parts for the installa

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tion work.

 

The use of defective parts could cause an injury or leakage of water due 

to a fire, an electric shock, the unit falling, etc.

When  plugging  the  power  supply  plug  into  the  outlet,  make  sure 
that there is no dust, clogging, or loose parts in both the outlet and 
the plug. Make sure that the power supply plug is pushed complete-
ly into the outlet. 

 

If there is dust, clogging, or loose parts on the power supply plug or the 

outlet, it could cause electric shock or fire. If loose parts are found on the 

power supply plug, replace it.

Attach the electrical cover to the indoor unit and the service panel 
to the outdoor unit securely.

 

If the electrical cover of the indoor unit and/or the service panel of the 

outdoor  unit  are  not  attached  securely,  it  could  result  in  a  fire  or  an 

electric shock due to dust, water, etc.

When  installing,  relocating,  or  servicing  the  unit,  make  sure  that 

no substance other than the specified refrigerant (R410A) enters 

the refrigerant circuit.

 

Any  presence  of  foreign  substance  such  as  air  can  cause  abnormal 
pressure rise and may result in explosion or injury. The use of any re-

frigerant other than that specified for the system will cause mechanical 

failure,  system  malfunction,  or  unit  breakdown.  In  the  worst  case,  this 
could lead to a serious impediment to securing product safety.

Do not discharge the refrigerant into the atmosphere. If refrigerant 
leaks during installation, ventilate the room.

  If refrigerant comes in contact with a fire, harmful gas could be generated.

Check that the refrigerant gas does not leak after installation has 
been completed.

  If refrigerant gas leaks indoors, and comes into contact with the flame 

of  a  fan  heater,  space  heater,  stove,  etc.,  harmful  substances  will  be 
generated.

Use appropriate tools and piping materials for installation. 

 

The pressure of R40A is .6 times more than R22. Not using appropri-
ate tools or materials and incomplete installation could cause the pipes 
to burst or injury. 

When pumping down the refrigerant, stop the compressor before 
disconnecting the refrigerant pipes.

 

If  the  refrigerant  pipes  are  disconnected  while  the  compressor  is  run-
ning and the stop valve is open, air could be drawn in and the pressure 
in  the  refrigeration  cycle  could  become  abnormally  high.  This  could 
cause the pipes to burst or injury. 

When  installing  the  unit,  securely  connect  the  refrigerant  pipes 
before starting the compressor.

 

If the compressor is started before the refrigerant pipes are connected 
and  when  the  stop  valve  is  open,  air  could  be  drawn  in  and  the  pres-
sure  in  the  refrigeration  cycle  could  become  abnormally  high.  This 
could cause the pipes to burst or injury.

Fasten a flare nut with a torque wrench as specified in this manual.

  If fastened too tight, a flare nut may break after a long period and cause 

refrigerant leakage.

The unit shall be installed in accordance with national wiring regu-
lations. 

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  Earth the unit correctly.

 

Do not connect the earth to a gas pipe, water pipe, lightning rod or tel-
ephone earth. Defective earthing could cause electric shock.

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  Be sure to install an earth leakage breaker.

 

Failure to install an earth leakage breaker may result in electric shock 

or fire.

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  Perform the drainage/piping work securely according to the installa-

tion manual.

 

If  there  is  defect  in  the  drainage/piping  work,  water  could  drop  from  the 
unit, soaking and damaging household goods.

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  Do not touch the air inlet or the aluminum fins of the outdoor unit.

 

This could cause injury. 

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  Do not install the outdoor unit where small animals may live.

 

If  small  animals  enter  and  touch  the  electric  parts  inside  the  unit,  it 

could cause a malfunction, smoke emission, or fire. Also, advise user 

to keep the area around the unit clean. 

Model

Power supply *

Wire specifications *2

Pipe length and height difference *3, *4, *5, *6, *7, *8

Rated 

Voltage

Fre-

quency

Breaker 

capacity

Power supply

Indoor/outdoor 

connecting wire

Max. pipe length 

per indoor unit / 

for multi-system

Max. height 

difference *9

Max. no. of bends 

per indoor unit / 
for multi system

Refrigerant adjust-

ment A *0

MXZ-6D20VA

230 V

50 Hz

32 A

3-core 4.0 mm

2

4-core 

.0 / .5 mm

2

25 m / 80 m

5 m

25 / 80

20 g/m

 

WARNING

(Could lead to death, serious injury, etc.)

*  Connect  to  the  power  switch  which  has  a  gap  of  3  mm  or  more  when 

open to interrupt the source power phase. (When the power switch is shut 
off, it must interrupt all phases.)

*2  Use  wires  in  conformity  with  design  60245  IEC  57.  Use  the  indoor/out-

door connecting wire in conformity with the wire specifications specified in 

the installation manual of the indoor unit.

*3  Never use pipes with thickness less than specified. The pressure resist

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ance will be insufficient.

*4  Use a copper pipe or a copper-alloy seamless pipe.
*5  Be careful not to crush or bend the pipe during pipe bending.

*6  Refrigerant pipe bending radius must be 00 mm or more.

*7  Insulation material : Heat resisting foam plastic 0.045 specific gravity

*8  Be sure to use the insulation of specified thickness. Excessive thickness 

may cause incorrect installation of the indoor unit and insufficient thick

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ness may cause dew drippage.

*9  If the outdoor unit is installed higher than the indoor unit, max. height 

difference is reduced to 0 m.

*0 If pipe length exceeds 60 m, additional refrigerant (R40A) charge is re-

quired. (No additional charge is required for pipe length less than 60 m.)

 

Additional refrigerant = A × (pipe length (m) - 60)

Required Tools for Installation

Phillips screwdriver
Level
Scale
Utility knife or scissors
Torque wrench
Wrench (or spanner)
4 mm hexagonal wrench

Flare tool for R40A
Gauge manifold for R40A
Vacuum pump for R40A
Charge hose for R40A
Pipe cutter with reamer

 ENGLISH

CONTENTS

.  BEFORE INSTALLATION ............................................................ 
2.  OUTDOOR UNIT INSTALLATION ............................................... 4
3.  FLARING WORK AND PIPE CONNECTION ............................... 5
4.  PURGING PROCEDURES, LEAK TEST, AND TEST RUN ......... 5
5.  RELOCATION AND MAINTENANCE .......................................... 7

BH79A023H01_en.indd   1

2014/01/21   11:11:58

Summary of Contents for MXZ-6D120VA

Page 1: ...e Air Conditioner MXZ 6D120VA English Installation Manual For INSTALLER This manual only describes the installation of outdoor unit When installing the indoor unit refer to the installation manual of indoor unit ...

Page 2: ...as could be generated n Check that the refrigerant gas does not leak after installation has been completed If refrigerant gas leaks indoors and comes into contact with the flame of a fan heater space heater stove etc harmful substances will be generated n Use appropriate tools and piping materials for installation The pressure of R410A is 1 6 times more than R22 Not using appropri ate tools or mat...

Page 3: ...ar outdoor unit so as to reduce vibration transmitted from there 500 or more 200 or more 350 or more 100 or more 100 or more 500 or more 100 or more Service space 350 or more 350 or more When installing the unit in an area that is enclosed with walls such as a verandah be sure to have enough space as shown below In this case the air conditioning capacity and power consumption might deteriorate Whe...

Page 4: ...The Q ty for B to K in the above table is quan tity to be used per indoor unit More than 100 mm Open as a rule More than 500 mm if the front and both sides are open More than 100 mm More than 200 mm if there are obstacles to both sides Open as a rule More than 500 mm if the back both sides and top are open More than 350 mm Outdoor unit installation Air inlet Air outlet 1 6 DRAIN PIPING FOR OUTDOOR...

Page 5: ...utdoor unit connecting wire B from the indoor unit correctly on the terminal block Be careful not to make mis wiring Fix the wire to the terminal block securely so that no part of its core is appeared and no external force is conveyed to the connecting section of the terminal block 3 Firmly tighten the terminal screws to prevent them from loosening Af ter tightening pull the wires lightly to confi...

Page 6: ...3 Remove flare nuts attached to indoor and outdoor units then put them on pipe having completed burr removal Not possible to put them on after flaring work 4 Flaring work Fig 4 5 Firmly hold copper pipe in the dimension shown in the table Select A mm from the table according to the tool selected 5 Check Compare the flared work with Fig 6 If flare is noted to be defective cut off the flared section...

Page 7: ...o lock the operation mode in COOL DRY mode set the 2 of SW1 on the outdoor controller board to OFF To lock the operation in HEAT mode set the same switch to ON 4 Turn on the main power for the air conditioner Description of the function With this function the operating noise of the outdoor unit can be lowered by reducing the operation load for example during nighttime in COOL mode However please n...

Page 8: ...D2 Yellow LED3 Green Lighted Lighted Once Result of piping wiring correction function LED1 Red LED2 Yellow LED3 Green Result Lighted Not lighted Lighted Completed Problem corrected or normal Once Once Once Not completed Detection failed Other indications Refer to SAFETY PRE CAUTIONS WHEN LED FLASHES located behind the service panel 5 RELOCATION AND MAINTENANCE 5 1 PUMPING DOWN When relocating or d...

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