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5

4. Installing the refrigerant piping

4.1. Precautions

4.1.1. For devices that use R410A refrigerant

• Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration oil

applied to the flared sections.

• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes,

to connect the refrigerant pipes. Use refrigerant pipes with the thicknesses
specified in the table to the below. Make sure the insides of the pipes are
clean and do not contain any harmful contaminants such as sulfuric com-
pounds, oxidants, debris, or dust.

 Warning:

When installing or moving the air conditioner, use only the specified refriger-
ant (R410A) to charge the refrigerant lines. Do not mix it with any other refriger-
ant and do not allow air to remain in the lines. Air enclosed in the lines can
cause pressure peaks resulting in a rupture and other hazards.

A12, A18

Liquid pipe

ø6.35mm, 1/4 inch  thickness 0.8 mm, 1/32 inch

Gas pipe

ø12.7mm, 1/2 inch  thickness 0.8 mm, 1/32 inch

• Do not use pipes thinner than those specified above.

4.2. Connecting pipes (Fig. 4-1)

• When commercially available copper pipes are used, wrap liquid and gas pipes

with commercially available insulation materials (heat-resistant to 100 °C, 212 °F or
more, thickness of 12 mm, 1/2 inch or more).

• The indoor parts of the drain pipe should be wrapped with polyethylene foam insu-

lation materials (specific gravity of 0.03, thickness of 9 mm, 23/64 inch or more).

• Apply thin layer of refrigerant oil to pipe and joint seating surface before tightening

flare nut.

• Use two wrenches to tighten piping connections.
• Use refrigerant piping insulation provided to insulate indoor unit connections. Insu-

late carefully.

B

Flare nut tightening torque

A

Flare cutting dimensions

Copper pipe O.D.

Flare dimensions

(mm, inch)

 øA dimensions (mm, inch)

ø6.35, 1/4”

8.7 - 9.1, 11/32-23/64

ø9.52, 3/8”

12.8 - 13.2, 1/2-33/64

ø12.7, 1/2”

16.2 - 16.6, 41/64-21/32

ø15.88, 5/8”

19.3 - 19.7, 49/64-25/32

90

°±

0.5

°

øA

R1-64 to R1/32

A

45

°±

2

°

B

C

D

Fig. 4-1

Copper pipe O.D.

Flare nut O.D.

Tightening torque

(mm, inch)

(mm, inch)

 (N·m, ft·lbs)

ø6.35, 1/4”

17, 43/64

14 - 18, 10-13

ø9.52, 3/8”

22, 7/8

34 - 42, 25-30

ø12.7, 1/2”

26, 1-3/64

49 - 61, 35-44

ø15.88, 5/8”

29, 1-9/64

68 - 82, 49-59

C

Apply refrigerating machine oil over the entire flare seat surface.

D

Use correct flare nuts meeting the pipe size of the outdoor unit.

Available pipe size

A12, A18

Liquid side

ø6.35

ø12.7

Gas side


 : Factory flare nut attachment to the heat-exchanger.

(inch)

Summary of Contents for Mr.Slim PKA-AA GA

Page 1: ...he outdoor unit installation manual thoroughly before installing the air conditioner unit FOR INSTALLER Español MANUAL DE INSTALACIÓN Para un uso correcto y seguro lea detalladamente este manual y el manual de instalación de la unidad exterior antes de instalar la unidad de aire acondicionado PARA EL INSTALADOR ...

Page 2: ...e unit as these items can be damaged by temperature changes or dripping water When the room humidity exceeds 80 or when the drainpipe is clogged wa ter may drip from the indoor unit Do not install the indoor unit where such dripping can cause damage When installing the unit in a hospital or communications office be prepared for noise and electronic interference Inverters home appliances high fre q...

Page 3: ...ole in the wall you must consult the building contractor A Supporting piece I Bottom left pipe slot knockout hole B Mount board J Bottom right pipe slot ø90 mm 3 9 16 inch C Main body K Bottom right pipe slot knockout hole D Slot 6 11 20 L Liquid pipe flare connection position 6P 7 16 25 32 inch M Gas pipe flare connection position E Unit center N Level setting standard F Bolt hole 14 ø14 mm V Ins...

Page 4: ...pipe together Bind the pipes together with vinyl tape at three or more points This will facilitate passing the pipes through the wall 2 Remove the corner box and knock out the knockout holes as necessary Remove the corner box by pushing in a downward direction b while at the same time pressing in the upper side part of the corner box a A Corner box B Under cover Left and left rear piping Fig 3 7 1...

Page 5: ...iquid and gas pipes with commercially available insulation materials heat resistant to 100 C 212 F or more thickness of 12 mm 1 2 inch or more The indoor parts of the drain pipe should be wrapped with polyethylene foam insu lation materials specific gravity of 0 03 thickness of 9 mm 23 64 inch or more Apply thin layer of refrigerant oil to pipe and joint seating surface before tightening flare nut...

Page 6: ...d check that it comes out the drain pipe end After confirmation reinstall the side panel A a b A A B 1 3 2 4 Fig 5 2 4 Installing the refrigerant piping A B C D E F G Fig 4 4 4 3 Positioning refrigerant and drain piping 1 Position of refrigerant and drain piping Fig 4 2 The drain pipe can be cut midway to meet the on site conditions A Total length of flexible hose D Drain hose B Liquid pipe E Left...

Page 7: ... Indoor unit Outdoor unit 1 Indoor unit earth Remote controller Indoor unit 2 Indoor unit Outdoor unit S1 S2 3 Indoor unit Outdoor unit S2 S3 3 Remote controller Indoor unit 3 PKA 1A 15A 3 AWG16 polar 1 Min AWG16 2 AWG22 Non polar AC 208 230 V DC24 V DC12 V Circuit rating Wiring Wire No size ...

Page 8: ...onnected set one to Main and the other to Sub For setting procedures refer to Function selection of remote controller in the operation manual for the indoor unit 6 2 2 For wireless remote controller 1 Installation area Area in which the remote controller is not exposed to direct sunshine Area in which there is no nearby heating source Area in which the remote controller is not exposed to cold or h...

Page 9: ... 1 to 04 7 Press the G button and the current set setting number 2 will flash Use the F button to switch the setting number in response to the power supply voltage to be used Power supply voltage 230 V setting number 1 208 V setting number 2 8 Press the MODE button E and mode and the setting number 1 and 2 will change to being on constantly and the contents of the setting can be confirmed 9 Press ...

Page 10: ...10 ...

Page 11: ... P1 Intake sensor error 2 P2 P9 Pipe Liquid or 2 phase pipe sensor error 3 E6 E7 Indoor outdoor unit communication error 4 P4 Drain sensor error 5 P5 Drain pump error 6 P6 Freezing Overheating safeguard operation 7 EE Communication error between indoor and outdoor units 8 P8 Pipe temperature error 9 E4 Remote controller signal receiving error 10 11 12 Fb Indoor unit control system error memory err...

Page 12: ...o the outdoor unit refrigerant address 0 LED 3 communication between indoor and outdoor units only A control Indicates state of communication between the indoor and outdoor units Make sure that this LED is always blinking 7 Test run On wireless remote controller The continuous buzzer sounds from receiving section of indoor unit Blink of operation lamp On wired remote controller Check code displaye...

Page 13: ...button to deactivate the maintenance mode Stable operation Using the maintenance mode the operation frequency can be fixed and the op eration can be stabilized If the air conditioner is stopped use the following proce dure to start this operation COOL STABLE MODE HEAT STABLE MODE STABLE MODE CANCEL Stable cooling operation Stable heating operation Stable operation cancellation Display A Press the ...

Page 14: ...s manual before handing it to the customer This product is designed and intended for use in the residential commercial and light industrial environment HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Printed in Japan BG79U874H02 BG79U874H02 A ...

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