background image

Lathe

Automatic lathe

Vertical lathe

Inverted lathe

Multi-tasking lathe

11

12

ENHANCED LATHE SYSTEM

ENHANCED LATHE SYSTEM

High-speed high-accuracy control 
features accumulated originally for 
machining centers are now available in 
lathe system. Fine milling can be 
implemented at high speeds on a 
lathe.
This CNC enables a servo motor, 
instead of a spindle, to act as a tool 
spindle. Any of the servo control axes 
driven by multi-hybrid drive can be 
used as a tool spindle. This contributes 
to the downsizing of machine tools.

Improved milling features 

using a tool spindle

M800/M80 Series provides "Spindle 
superimposition control, "a feature 
that enables simultaneous execution 
o f   t u r n i n g   a n d   c e n t e r   t a p p i n g ,  
although they needed to be executed 
individually.
These features are effective in 
eliminating idle time, resulting in a 
significant reduction in tact time.
This CNC also offers features that 
maintain synchronization between 
part systems, which is required for 
automatic lathes, in particular. These 
enable operators to implement ever 
more complex machining safely and 
securely.

Multi-axis multi-part system 

control features help to 

reduce cycle time and 

maintain synchronization 

between part systems

Programming has been made much 
easier: program edit screen shows the 
synchronization points between part 
systems in an easy-to-understand 
d i s p l a y,   a n d   c o n v e r s a t i o n a l  
programming allows insertion of 
canned cycles. After programming, 
operators can check the programs 
through 3D work simulation before 
actual cutting.

Significantly easier 

programming

High-speed high-accuracy control and SSS control are available for milling using lathe system.
A servo motor driven by a servo drive unit can be controlled as a tool spindle.

Conversational programming, tool measurement, work coordinate system shift and 
other features have been improved, making the lathe system significantly easier to use. 

Milling features have been improved 
through high-speed high-accuracy 
control and SSS control. Multi-axis, 
multi-part system control features have 
also been upgraded. A wide array of 
these features help ensure high 
productivity.
Significant progress has also been 
made in frequently used operation as 
well as programming, such as tool 
offset and workpiece coordinate 
system shift, which allows operators to 
easily implement ever more complex 
machining.

Implement ever more 

complex machining in an 

easy and efficient manner

ENHANCED LATHE SYSTEM

Milling features and multi-axis, multi-part system control features have been significantly improved.
Progress has been made in operability, enabling operators to implement ever more complex machining 
in an easy and efficient manner.

M800W

M800S

M80

M800W

M800S

M80

High-speed high-accuracy control

Super Smooth Surface (SSS) control

Spindle-mode servo motor control 

Milling features

Supports up to 8 part systems, 32 axes and 8 spindles

Loader control via sub-part system control

Spindle superimposition control

Multiple spindle synchronization set control

Multi-axis, multi-part system 

control features

Re-thread cutting

Thread cutting override

Real-time tuning

Large-sized display

Features for 

large-sized lathes

Workpiece coordinate system shift

Easy setup of barrier check parameters

Simple monitor screen showing 

narrowed-down information

User operability

Program edit with timing synchronization 

between part systems

Interactive cycle insertion

3D program check

Conversational 

programming

Milling and turning tools can 

be registered in tool 

management screen

Gear

change

mechanism

Turret

Tool spindle

Servo motors

M800 Series controls up to 8 part systems, 32 axes and 8 spindles. 
This CNC provides the advanced multi-axis, multi-part system control features 
including loader control using sub-part system, spindle superimposition 
and synchronization of multiple spindle sets.

M800W

M800S

M80

Multiple spindle synchronization set

  control

Tool spindle can be synchronized with 

the long workpiece held by the front 

and back spindles. The spindles can 

implement C axis indexing while 

holding the workpiece.

Spindle superimposition

  (differential speed tap)

Lathe turning and center tapping can 

be implemented simultaneously.

Real-time tuning helps maintain the stability of large lathes.
This function detects vibration caused by significant fluctuation of work inertia 
and automatically adjusts the control gain.

M800W

M800S

M80

Heavy workpiece

Another

workpiece

Inertia fluctuates widely

After

cutting

Real-time tuning OFF

Tends to vibrate 

(control gain is fixed)

Vibration is suppressed 

(control gain is automatically adjusted)

Acceleration remains 

unchanged whether the 

workpiece is heavy or light

Acceleration is suited to the 

inertia   Acceleration time is 

shorter for a lighter workpiece

Real-time tuning ON

Speed

Time

Speed

Time

Stability

Acceleration

Summary of Contents for M80 Series

Page 1: ...MITSUBISHI CNC M800 M80 Series FACTORY AUTOMATION ...

Page 2: ...e CNC dedicated CPU in the new series not only results in phenomenal processing speed but also reduces the number of required parts leading to fewer possibilities of failure and increasing product quality Equipped with Mitsubishi Electric s first ever CNC dedicated CPU the long awaited M800 M80 Series is the fruit of an original development process and the sum of our latest technologies With the u...

Page 3: ...ing only 9 5mm thick excluding protrusions the possibilities of machine tool design have been expanded In addition their gray scale colors can be easily harmonized with machines in different colors The surfaces of display and keyboard are flush providing beauty and usability as well as increased operability 10 4 type and larger displays have touchscreen made of beautiful long life glass which allo...

Page 4: ...revent operation errors and other human errors resulting in less defect leakage Reducing leakage of defects caused by human errors One of the highlights in M800 M80 Series is improved usability in a lathe The tool icons indicate the tool shape and bit direction in an easy manner which can satisfy both inexperienced and experienced operators The 3D graphic check supports for both turning and millin...

Page 5: ...perability High Performance Standard M800W M800S M80 Display unit size Main Specifications Touchscreen Windows based Touchscreen Windows based Touchscreen Touchscreen Touchscreen Touchscreen 15 type 10 4 type 15 type 10 4 type 19 type 15 type 8 4 type Max number of axes NC axes Spindles PLC axes Max number of spindles Max number of part systems Fine segment processing capacity kilo blocks min Stan...

Page 6: ...This CNC makes it easier to configure factory automation systems and design and build machine tools SYSTEM CONFIGURATIONS Software MC AC reactor AC power supply Power supply unit Power backup unit EcoMonitorLight Field Network Drive unit Remote I O unit Manual pulse generator Machine operation panel NC Designer2 NC Trainer2 NC Trainer2 plus NC Explorer NC Monitor2 MDS E EH Series MDS EJ EJH Series...

Page 7: ...rators to easily implement ever more complex machining Implement ever more complex machining in an easy and efficient manner ENHANCED LATHE SYSTEM Milling features and multi axis multi part system control features have been significantly improved Progress has been made in operability enabling operators to implement ever more complex machining in an easy and efficient manner M800W M800S M80 M800W M...

Page 8: ...ration pre interpolation acceleration deceleration optimizes the acceleration in accordance with the axis motion OMR FF control makes servo control smoother and more accurate enabling optimal position loop gain adjustment suited to each axis Rapid traverse block overlap function makes it possible to reduce non cutting time The overlap varies according to the path to keep the tolerance constant M80...

Page 9: ...afety features required for machine tools Compatible functional product safety standards EN ISO 13849 1 2008 PLd Cat 3 IEC 61508 1 3 2010 SIL 2 EN 62061 2005 SIL CL 2 EN 61800 5 1 2007 EN 60204 1 2006 M800W Series is equipped with a 19 type vertical display with a two split multi window screen Home application in the lower half can freely be customized M800W Possible to customize the key type and ...

Page 10: ...chining even when an alarm occurs on a loader magazine or other peripheral equipment New feature capable of stopping peripheral equipment incorporated Needs for automation are increasing which can be realized more easily with lower cost Compatible with CC Link master slave PROFIBUS DP master Possible to connect to peripheral equipment and devices conforming to a range of field networks During an a...

Page 11: ...No fan structure Heat generation suppressed by introducing an original CPU Spare parts reduced ECC embedded memory Memory error detection and correction possible with built in ECC Noise tolerance improved Front side wiring All wiring can be done from the front side of the unit Assembly simplified DIN rail mount All types are mountable on DIN rails can also be attached using screws Capacitive touch...

Page 12: ...ing control axes Max number of NC axes in a part system Number of control axes Refer to the specifications manuals for details Standard Optional Selection Machining center system M800W Series M850W M830W M850S M830S TypeA TypeB M800S Series M80 Series 16 32 16 2 0 1μm 1nm 200 sets 999 sets 128000 512000 1 6 4 8 8 8 1nm 16 32 16 2 0 1μm 1nm 200 sets 999 sets 128000 512000 1 6 4 8 4 8 1nm 16 32 16 2...

Page 13: ...e tools Range 0 5 to 9 kW Maximum speed 4 000 or 5 000 r min Safety support sensors are included as standard specification Sensor connectors are screw locked and have enhanced vibration resistance Three sensor resolutions i e 1 4 and 67 million pulses rev are available Linear Servo Motor LM F Series Use in clean environments is possible since no ball screws are used eliminating possible contaminat...

Page 14: ... developed by machine tool builders and debug it and check the operations of customized screens NC Servo Selection Input the machine constants for selection of the optimum servo motor This function automatically calculates spindle acceleration deceleration times and selects the optimum power supply unit Design NC Designer2 We provide a developmental environment where the MTB can customize screens ...

Page 15: ...a Service Center Ukraine Kharkov Service Center Ukraine Kiev Service Center Belarus Service Center South Africa Service Center BRAZIL MELCO CNC do Brasil Comércio e Serviços S A Brazil Region Service Center TAIWAN MITSUBISHI ELECTRIC TAIWAN CO LTD TAIWAN FA CENTER Taiwan Taichung Service Center Central Area TEL 886 4 2359 0688 FAX 886 4 2359 0689 Taiwan Taipei Service Center North Area Taiwan Tain...

Page 16: ... purchased the product 2 Service in Overseas Countries Trademarks MELDAS MELSEC EZSocket EZMotion iQ Platform MELSOFT GOT CC Link CC Link LT and CC Link IE are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and or other countries Ethernet is a registered trademark of Xerox Corporation in the United States and or other countries Microsoft and Windows are eith...

Page 17: ...Global Partner Local Friend M800 M80 Series BNP A1231 C ENG K KL2 4 C0140 C NA1508 Printed in Japan IP New publication effective Aug 2015 Specifications are subject to change without notice ...

Reviews: