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SUPPORT FOR AUTOMATION

SUPPORT FOR AUTOMATION

SUPPORT FOR AUTOMATION

ENHANCED TRACEABILITY

M800/M80 Series CNCs are equipped with 
the MES interface function, through which 
the CNC automatically sends SQL 
statements to the production control system 
database upon completion of cutting or 
occurrence of an alarm. This can significantly 
increase traceability throughout the factory. 
This transparency helps optimize production 
planning and management.
Quality control can also be easier through 
visualization of alarm history and the 
production results based on the basic unit 
specific to each workpiece.
In addition, when control is combined with 
the EcoMonitorLight power consumption 
monitor, operators can monitor not only 
CNC status, but also the energy consumed 
by the machines.

Improved traceability 

helps to visualize 

factory-wide operation

With the aim of configuring factory 
automation systems, compatibility with 
a range of field networks has been 
implemented, enabling connection to 
peripheral equipment and devices.
Insert the option card into the standard 
expansion slot of the M800W Series 
CNC or on the back side of the display 
for the M800S/M80 Series.

Compatible with a range 

of field networks that 

facilitate connection to 

peripheral equipment

I/O units have been redesigned. The 
renewed I/O communication method 
makes it possible to significantly 
increase the maximum number of 
contact points per channel, enabling a 
number of peripheral equipment and 
devices to be controlled by CNC alone.
In addition, built-in PLC functionality for 
I/O control has been improved. This 
CNC supports Multi-project PLC, a 
feature that enables ladder logics for 
peripheral equipment to be managed 
separately from those for machine 
tools. This creates a more efficient 
environment for operators working 
together in developing and managing 
ladder logics.

Renewed I/O units and 

built-in PLC functionality 

make it easier to control 

and manage peripheral 

equipment

M800/M80 Series has a feature called 
Machine Group-based Alarm Stop, 
which stops operation of individual 
machine groups if an alarm occurs 
when control is combined with the 
MDS-E/EM/EJ Series.
This feature allows continuation of 
machining even when an alarm occurs 
on a loader, magazine or other peripheral 
equipment.

New feature capable of 

stopping peripheral 

equipment incorporated

Needs for automation are increasing, which can be realized more easily with lower cost.

Compatible with CC-Link (master/slave), PROFIBUS-DP (master) . 
Possible to connect to peripheral equipment and devices conforming to a range 
of field networks.

During an alarm, operation of individual machine groups can be stopped.
Machining is not interrupted when an alarm occurs on peripheral equipment (e.g., loader).

Needs for automation are increasing, which can be realized more easily 
and with lower cost.

Supports automation needs
Connectable to a range of field networks

Traceability 

Automation of small-scale line easily realized 

Trend graph

Alarm list

Workpiece

M800W

M800S

M80

M800W

M800S

M80

CC-Link

Mount in 

expansion slot

Mount on 

control unit

CC-Link 

card

Renewed I/O communication method allows for the control of up to 64 stations 
and 2,048 points per channel.
Various peripheral equipment can be controlled by the CNC alone.

M800W

M800S

M80

Each channel accommodates up to 32 

units (64 stations, 2048 points)

Devices can be allocated to each 

station using the parameters

The I/O unit makes 
it more efficient to 
design and build 
machine tools

All wiring is on 
the front
Possible to be 
mounted on DIN 
rail

If an alarm occurs on the 

loader axis, only the 

loader is stopped.

Group 1

Group 2

Loader

LAN

Production control system

Possible to monitor production results based on the basic 
unit specific to each workpiece, as well as the alarm history

Upon completion of cutting or occurrence 
of alarm, CNC sends the data collected to 
the database.

When cutting is complete
Work ID, Cutting start/end 
time, Maximum spindle load, 
Power consumption, Tool 
number, Tool offset, etc.

During alarm
Work ID, Time of alarm 
occurrence, Details of 
alarm, Tool number, 
Tool offset, etc.

MES interface 
function

Machining information

EcoMonitorLight

Power 

consumption

ModbusRTU

Multi-project PLC enables control of ladder logic for peripheral equipment separately 
from that for machine tools. This leads to efficient development and management of 
ladder logics for peripheral equipment.

M800W

M800S

M80

device 

can be 

shared

Machine tool

Project 1

Project 2

Conveyor

Ladder logic 
for machine tool

Ladder logic for 
peripheral equipment

Individual ladder development and management

Summary of Contents for M80 Series

Page 1: ...MITSUBISHI CNC M800 M80 Series FACTORY AUTOMATION ...

Page 2: ...e CNC dedicated CPU in the new series not only results in phenomenal processing speed but also reduces the number of required parts leading to fewer possibilities of failure and increasing product quality Equipped with Mitsubishi Electric s first ever CNC dedicated CPU the long awaited M800 M80 Series is the fruit of an original development process and the sum of our latest technologies With the u...

Page 3: ...ing only 9 5mm thick excluding protrusions the possibilities of machine tool design have been expanded In addition their gray scale colors can be easily harmonized with machines in different colors The surfaces of display and keyboard are flush providing beauty and usability as well as increased operability 10 4 type and larger displays have touchscreen made of beautiful long life glass which allo...

Page 4: ...revent operation errors and other human errors resulting in less defect leakage Reducing leakage of defects caused by human errors One of the highlights in M800 M80 Series is improved usability in a lathe The tool icons indicate the tool shape and bit direction in an easy manner which can satisfy both inexperienced and experienced operators The 3D graphic check supports for both turning and millin...

Page 5: ...perability High Performance Standard M800W M800S M80 Display unit size Main Specifications Touchscreen Windows based Touchscreen Windows based Touchscreen Touchscreen Touchscreen Touchscreen 15 type 10 4 type 15 type 10 4 type 19 type 15 type 8 4 type Max number of axes NC axes Spindles PLC axes Max number of spindles Max number of part systems Fine segment processing capacity kilo blocks min Stan...

Page 6: ...This CNC makes it easier to configure factory automation systems and design and build machine tools SYSTEM CONFIGURATIONS Software MC AC reactor AC power supply Power supply unit Power backup unit EcoMonitorLight Field Network Drive unit Remote I O unit Manual pulse generator Machine operation panel NC Designer2 NC Trainer2 NC Trainer2 plus NC Explorer NC Monitor2 MDS E EH Series MDS EJ EJH Series...

Page 7: ...rators to easily implement ever more complex machining Implement ever more complex machining in an easy and efficient manner ENHANCED LATHE SYSTEM Milling features and multi axis multi part system control features have been significantly improved Progress has been made in operability enabling operators to implement ever more complex machining in an easy and efficient manner M800W M800S M80 M800W M...

Page 8: ...ration pre interpolation acceleration deceleration optimizes the acceleration in accordance with the axis motion OMR FF control makes servo control smoother and more accurate enabling optimal position loop gain adjustment suited to each axis Rapid traverse block overlap function makes it possible to reduce non cutting time The overlap varies according to the path to keep the tolerance constant M80...

Page 9: ...afety features required for machine tools Compatible functional product safety standards EN ISO 13849 1 2008 PLd Cat 3 IEC 61508 1 3 2010 SIL 2 EN 62061 2005 SIL CL 2 EN 61800 5 1 2007 EN 60204 1 2006 M800W Series is equipped with a 19 type vertical display with a two split multi window screen Home application in the lower half can freely be customized M800W Possible to customize the key type and ...

Page 10: ...chining even when an alarm occurs on a loader magazine or other peripheral equipment New feature capable of stopping peripheral equipment incorporated Needs for automation are increasing which can be realized more easily with lower cost Compatible with CC Link master slave PROFIBUS DP master Possible to connect to peripheral equipment and devices conforming to a range of field networks During an a...

Page 11: ...No fan structure Heat generation suppressed by introducing an original CPU Spare parts reduced ECC embedded memory Memory error detection and correction possible with built in ECC Noise tolerance improved Front side wiring All wiring can be done from the front side of the unit Assembly simplified DIN rail mount All types are mountable on DIN rails can also be attached using screws Capacitive touch...

Page 12: ...ing control axes Max number of NC axes in a part system Number of control axes Refer to the specifications manuals for details Standard Optional Selection Machining center system M800W Series M850W M830W M850S M830S TypeA TypeB M800S Series M80 Series 16 32 16 2 0 1μm 1nm 200 sets 999 sets 128000 512000 1 6 4 8 8 8 1nm 16 32 16 2 0 1μm 1nm 200 sets 999 sets 128000 512000 1 6 4 8 4 8 1nm 16 32 16 2...

Page 13: ...e tools Range 0 5 to 9 kW Maximum speed 4 000 or 5 000 r min Safety support sensors are included as standard specification Sensor connectors are screw locked and have enhanced vibration resistance Three sensor resolutions i e 1 4 and 67 million pulses rev are available Linear Servo Motor LM F Series Use in clean environments is possible since no ball screws are used eliminating possible contaminat...

Page 14: ... developed by machine tool builders and debug it and check the operations of customized screens NC Servo Selection Input the machine constants for selection of the optimum servo motor This function automatically calculates spindle acceleration deceleration times and selects the optimum power supply unit Design NC Designer2 We provide a developmental environment where the MTB can customize screens ...

Page 15: ...a Service Center Ukraine Kharkov Service Center Ukraine Kiev Service Center Belarus Service Center South Africa Service Center BRAZIL MELCO CNC do Brasil Comércio e Serviços S A Brazil Region Service Center TAIWAN MITSUBISHI ELECTRIC TAIWAN CO LTD TAIWAN FA CENTER Taiwan Taichung Service Center Central Area TEL 886 4 2359 0688 FAX 886 4 2359 0689 Taiwan Taipei Service Center North Area Taiwan Tain...

Page 16: ... purchased the product 2 Service in Overseas Countries Trademarks MELDAS MELSEC EZSocket EZMotion iQ Platform MELSOFT GOT CC Link CC Link LT and CC Link IE are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and or other countries Ethernet is a registered trademark of Xerox Corporation in the United States and or other countries Microsoft and Windows are eith...

Page 17: ...Global Partner Local Friend M800 M80 Series BNP A1231 C ENG K KL2 4 C0140 C NA1508 Printed in Japan IP New publication effective Aug 2015 Specifications are subject to change without notice ...

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