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7. WIRING
(1) Outline of wiring
Wiring work must be done according to the Guide book of electric equipment standards and
Interior wiring code standards by a trained worker using suitable wiring tools. Working with live
wires is dangerous. Always turn the power OFF before starting the work. The outline of the wiring
requirements is shown in Table 5. If the wiring distance is long, the voltage drop will increase. In
this case, wire so that the voltage drop is 2% or less during motor operation.
Table 5 Motor wiring
Output
(kW)
Min. wire
thickness*1
Max. line
length*2
Overcurrent breaker (A)*3
Rated current of
excess scale
ammeter for
motor (A)
Min. grounding
wire thickness
Direct-ON start
Using starter
(Star-Delta start)
200V
class
400V
class
200V
class
400V
class
200V
class
400V
class
200V
class
400V
class
200V
class
400V
class
200V
class
400V
class
0.2
1.6mm 1.6mm 144m
580m
15
15
-
-
5
5
1.6mm 1.6mm
0.4
1.6mm 1.6mm
81m
326m
15
15
-
-
5
5
1.6mm 1.6mm
0.75
1.6mm 1.6mm
54m
217m
15
15
-
-
5
5
1.6mm 1.6mm
1.5
1.6mm 1.6mm
32m
130m
30
15
-
-
10
5
1.6mm 1.6mm
2.2
1.6mm 1.6mm
23m
94m
30
15
-
-
10
5
1.6mm 1.6mm
3.7
2.0mm 1.6mm
23m
60m
50
30
-
-
15
10
2.0mm 1.6mm
5.5 5.5mm
2
1.6mm
27m
40m 75 40 40 20 30 15
5.5mm
2
2.0mm
7.5 8mm
2
2.0mm
31m
48m
100 50 50 30 30 15
5.5mm
2
2.0mm
11 14mm
2
5.5mm
2
37m
57m
125 75 75 40 60 30
8mm
2
5.5mm
2
15 22mm
2
8mm
2
43m 65m 125 100 100 50 60 30 8mm
2
5.5mm
2
18.5 38mm
2
14mm
2
61m 93m 125 100 125 60 100 40 8mm
2
5.5mm
2
22 38mm
2
22mm
2
51m
124m
150 125 125 75 100 60 8mm
2
8mm
2
30 60mm
2
22mm
2
62m 92m 200 125 175 100 150 60 14mm
2
8mm
2
37 100mm
2
38mm
2
86m 126m 250 125 225 125 200 100
22mm
2
8mm
2
(*1) The min. wire thickness applies to the case when three wires are stored in a metallic conduit
(direct-ON start).
(*2) The max. line length is a guide to ensure a 2% or less voltage drop to the terminal when using
the minimum thickness.
(*3) The overcurrent breaker is for wiring. When using a motor breaker for protecting the motor,
select one that matches the motor’s rated output.
There are three classes of general motor insulation, Class E, Class B and Class F. If
high-temperature insulation material such as Class F insulation is used, the temperature in the
terminal box will be relatively high. Thus, use wiring cables and insulation tape that have a high
temperature resistance. (Refer to Table 6.)
Table 6 Examples of motor wiring materials
Thermal
class of
motor
Wiring material (Example)
Insulation wiring
Cable
Insulation tape
Tolerable
max.
temp.
°C
Tolerable
max.
temp.
°C
Tolerable
max.
temp.
°C
120 (E)
Vinyl insulated wire
60
Vinyl cable
60
Vinyl adhesive tape 60
Rubber insulated wire
60
Natural rubber cable
60
Class 2 vinyl insulated
wire
75
Polyethylene cable
75
130 (B)
Polyethylene insulated
wire
75
Butyl rubber cable
80
Self-fusing butyl rubber
tape
80
Ethylene propylene
rubber insulated wire
80
EP rubber cable
80
Bridged polyethylene
insulated wire
90
Bridged polyethylene
cable
90
Polyester adhesive tape
120
155 (F)
Bridged polyethylene
insulated wire
90
Bridged polyethylene
cable
90
Polyester adhesive tape
120
Silicon rubber insulated
glass mesh wire
180
Silicon rubber cable
180
Silicon glass adhesive
tape
180
Remarks :
The tolerable max. temperature indicates the main examples for each material. Some products
may tolerate a higher temperature. Consult the maker for details.
Summary of Contents for HR Series
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