Mitsubishi Electric FX5-40SSC-G User Manual Download Page 94

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APPX
Appendix 8 Operation Examples

System configuration

The following figure shows the system configuration used for the program examples in this section.

Initial setting details

Set the system setting, parameters and positioning data using the engineering tool.

■

System setting

The system setting is shown below.

(1) FX5U-32MR/ES
(2) FX5-40SSC-S
(3) FX5-16EX/ES
(4) FX5-16EX/ES

(1)

(2)

(3)

(4)

Servo amplifier
(MR-J4-_B_)

Servo motor

External device

X00 to X17
X20 to X37

X40 to X57

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Summary of Contents for FX5-40SSC-G

Page 1: ...MELSEC iQ F FX5 Motion Module Simple Motion Module User s Manual Startup FX5 40SSC G FX5 80SSC G FX5 40SSC S FX5 80SSC S Downloaded from ManualsNet com search engine ...

Page 2: ...Downloaded from ManualsNet com search engine ...

Page 3: ...uipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired This manual classifies the safety precautions into two categories WARNING and CAUTION Depending on the circumstances procedures indicated by CAUTION may also cause severe injury It is important to follow all precautions for personal safety Store this manual in a safe place so that...

Page 4: ...ly and ensure complete safety before executing other controls for program change parameter change forcible output and operation status change of the PLC in operation Otherwise the machine may be damaged and accidents may occur due to erroneous operations In an output circuit when a load current exceeding the current rating or an overcurrent caused by a load short circuit flows for a long time it m...

Page 5: ...rcuit is live or unless the area is known to be free of ignitable concentrations Do not open the cover of the CPU module and remove the battery unless the area is known to be nonhazardous CAUTION When an inductive load such as a lamp heater or solenoid valve is controlled a large current approximately ten times greater than normal may flow when the output is turned from off to on Take proper measu...

Page 6: ...f the mounting surface is rough undue force will be applied to the PC board thereby causing nonconformities Install the product securely using a DIN rail or mounting screws Connect the expansion board and expansion adapter securely to their designated connectors Loose connections may cause malfunctions Make sure to affix the expansion board with tapping screws Tightening torque should follow the s...

Page 7: ...an type in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product The disposal size of the cable end should follow the dimensions described in the user s manual Hardware of the CPU module to use Tightening torque should follow the specifications in the user s manual Hardware of the C...

Page 8: ...terminal blocks power connectors I O connectors communication connectors or communication cables Failure to do so may result in wire damage breakage or PLC failure Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to malfunction of the PLC caused by abnormal data written to the PLC due to the effects of noise Do not bundle the power lin...

Page 9: ...fied product FX3U 32BL When a battery error occurs BAT LED is lit in red follow the description in the user s manual Hardware of the CPU module to use Incorrect handling of the battery may cause excessive generation bursting ignition liquid leakage or deformation and lead to injury fire or failures and malfunction of facilities and other equipment CAUTION Do not disassemble or modify the PLC Doing...

Page 10: ...y life If the PLC is transported with the BAT LED ON or the battery exhausted the battery backed data may be unstable during transportation The PLC is a precision instrument During transportation avoid impacts larger than those specified in the general specifications by using dedicated packaging boxes and shock absorbing palettes Failure to do so may cause failures in the PLC After transportation ...

Page 11: ...d or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult Mitsubishi Electric This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occ...

Page 12: ... Common functions 46 3 2 Combination of Main Functions and Sub Functions 47 3 3 Network Function List FX5 SSC G 53 CHAPTER 4 PROCEDURES BEFORE OPERATIONS 54 CHAPTER 5 WIRING 56 5 1 Wiring FX5 SSC S 56 Precautions 56 5 2 Wiring FX5 SSC G 62 Wiring for CC Link IE TSN 62 Precautions 63 5 3 Power supply wiring 64 5 4 Grounding 65 5 5 External Input Connection Connector FX5 SSC S 66 Signal layout for e...

Page 13: ...ly with the EMC Directive 87 Precautions for compliance with the EC Directive 88 Appendix 7 Open Source Software 89 Appendix 8 Operation Examples 91 Operation example FX5 SSC S 91 Program Examples Using Labels FX5 SSC S 94 Program Examples Using Buffer Memory FX5 SSC S 98 Appendix 9 Setting Example for Motion Modules FX5 SSC G 104 INDEX 114 REVISIONS 116 WARRANTY 117 TRADEMARKS 118 Downloaded from...

Page 14: ...1ENG Specifications procedures before operation system configuration wiring and operation examples of the Motion Module Simple Motion module Print book e Manual PDF MELSEC iQ F FX5 Motion Module Simple Motion Module User s Manual Application IB0300253ENG Functions input output signals buffer memories parameter settings programming and troubleshooting of the Motion Module Simple Motion module Print...

Page 15: ...G version 1 072A or later Intelligent module A module such as the Simple Motion module Motion module in the MELSEC iQ F series that contains functions other than I O functions Label A label that represents a device in a given character string Module label A label that represents one of memory areas I O signals and buffer memory areas specific to each module in a given character string GX Works3 au...

Page 16: ...ET µ cable Manual pulse generator INC synchronous encoder External input signal cable Servo motor Servo motor Servo motor Synchronous encoder via servo amplifier Q171ENC W8 Up to 4 modules via MR J4 B RJ etc FX5 40SSC S Up to 4 axes FX5 80SSC S Up to 8 axes MR J3 W B type servo amplifier MR J4 W B type servo amplifier MR JE B F servo amplifier Inverter FR A800 series Stepping motor driver AlphaSte...

Page 17: ...GN MS 1 002 or later FX5 DP M 1 001 or later For details refer to the following manual MELSEC iQ F FX5U User s Manual Hardware Input signal Reference External command signal swtiching signal Forced stop input signal Manual pulse generator input signal MELSEC iQ F FX5 Motion Module Simple Motion Module User s Manual Application Incremental synchronous encoder input signal MELSEC iQ F FX5 Motion Mod...

Page 18: ... Axis display LED For details refer to the following Page 18 LED Display Specifications 5 POWER LED 6 RUN LED 7 ERROR LED 8 Extension connector Connects to an expansion module on the next tier 9 DIN rail mounting groove Using this slot the module can be mounted to DIN rail DIN46277 width 35 mm 1 38 inch 10 Rating plate Serial No etc are printed 11 DIN rail mounting hook Hook which is used for moun...

Page 19: ...hen installed directly 4 POWER LED For details refer to the following Page 19 LED display specifications FX5 SSC G 5 RUN LED 6 ERROR LED 7 Extension connector Connects to an expansion module on the next tier 8 DIN rail mounting groove Using this slot the module can be mounted to DIN rail DIN46277 width 35 mm 1 38 inch 9 Rating plate Serial No etc are printed 10 DIN rail mounting hook Hook which is...

Page 20: ...hen all axes are stopped or on standby the AX LED turns OFF 4 When any of the axes is in operation the AX LED turns ON 5 When an error occurs in any of the axes the AX LED is flashing Simple Motion module status LED display Description 4 axis module 8 axis module Normal operation AX1 AX2 AX3 AX4 AX1 8 3 The axes stopped The axes on standby POWER 1 RUN ERROR POWER 1 RUN ERROR AX1 AX2 AX3 AX4 AX1 8 ...

Page 21: ... error occurring 500 ms interval erroneous data link station detected ERROR Normal operation D LINK LED Displays the data link status D LINK Data link cyclic transmission D LINK Data link cyclic transmission stopped D LINK Data link not started released SD RD LED Displays the data transmit status SD RD Data 1 transmission in progress SD RD Data 1 transmission not in progress L ER LED Displays the ...

Page 22: ...upply voltage 24 V DC 20 15 Permitted instantaneous power failure time Operation continues when the instantaneous power failure is shorter than 5 ms Electricity consumption 6 W 5 8 W Power fuse 1 A Internal power supply PLC power supply Not used Item Description FX5 40SSC S FX5 80SSC S FX5 40SSC G FX5 80SSC G Number of controlled axes 4 axes 8 axes 4 axes 8 axes Operation cycle 0 888 ms 1 777 ms 0...

Page 23: ...ntrol 0 to 214748364 7 m 0 to 21474 83647 inch 0 to 21474 83647 degree 0 to 2147483647 pulse In speed position switching control ABS mode 1 0 to 359 99999 degree Speed command 0 01 to 20000000 00 mm min 0 001 to 2000000 000 inch min 0 001 to 2000000 000 degree min 2 1 to 1000000000 pulse s Acceleration deceleration process Trapezoidal acceleration deceleration S curve acceleration deceleration Acc...

Page 24: ... Rated input current IIN Approx 5 mA Operating voltage range 19 2 to 26 4 V DC 24 V DC 10 20 ripple ratio 5 or less ON voltage current 17 5 V DC or more 3 5 mA or more OFF voltage current 7 V DC or less 1 mA or less Input resistance Approx 6 8 kΩ Response time OFF ON 1 ms or less ON OFF Item Specifications Number of input points 1 point Input method Positive common Negative common shared Common te...

Page 25: ...voltage 0 to 0 8 V DC Differential voltage 0 2 V Cable length Up to 30 m 98 43 ft Example of waveform Voltage output type Open collector type 5 V DC Maximum input pulse frequency 200 kpulses s After magnification by 4 up to 800 kpulses s 2 Pulse width 5 s or more Leading edge trailing edge time 1 2 s or less Phase difference 1 2 s or more Rated input voltage 5 5 V DC or less High voltage 3 0 to 5 ...

Page 26: ... main circuit which turn off the power supply after detection alarm occurrence and servo forced stop When designing the main circuit of the power supply make sure to use a circuit breaker MCCB The outline diagrams for the external device connection interface are shown below Downloaded from ManualsNet com search engine ...

Page 27: ...ck Green 24 V DC Power supply 8 EMG EMG RA1 Ready MC1 to 3 SK 7 SK 7 SK Surge suppressor 7 U V W Ground RA2 6 MCCB2 MC1 COM M 2 Electro magnetic brake MC1 MC2 MC3 L1 L2 L3 U W V L11 L21 CN1A CN1B DICOM MBR EM2 1 DOCOM A 4 MR J4 B 6 MCCB3 MC2 6 MCCB4 MC3 SSCNETµ H U B U V W Ground M 2 Electro magnetic brake U B U V W Ground M 2 Electro magnetic brake U B 24 V DC 3 RA2 L1 L2 L3 U W V L11 L21 CN1A CN...

Page 28: ...tic brake power supply and the control power supply using a separate power supply Precautions Be sure to shut off both of main circuit power supply L1 L2 L3 and control power supply L11 L21 after disconnection of SSCNET communication by the connect disconnect function of SSCNET communication at the time of exchange of servo amplifier At this time it is not possible to communicate between the servo...

Page 29: ...cting the alarm occurrence on the CPU module U Emergency stop RA1 1 Alarm MC1 to 3 SK ON Ready OFF 7 SK 7 SK Surge suppressor 7 L1 L2 L3 U W V CN1A CN1B DICOM MBR EM2 1 DOCOM 24 V DC U V W 3 Ground L1 L2 L3 U W V CN1A CN1B DICOM MBR EM2 1 DOCOM 24 V DC U V W 3 Ground A B L1 L2 L3 U W V CN1A CN1B DICOM MBR EM2 1 DOCOM 24 V DC U V W 3 Ground C 0 1 2 4 4 4 RA2 RA3 RA4 6 MCCB2 MC1 6 MCCB3 MC2 6 MCCB4 ...

Page 30: ... to be used for an AC relay or electromagnetic contactor MC near the servo amplifier Refer to the servo amplifier instruction manual for selection of the surge suppressor 8 Wire the electromagnetic brake power supply and the control power supply using a separate power supply Precautions Be sure to shut off power supply L1 L2 L3 after disconnection of CC Link IE TSN communication by the connect dis...

Page 31: ... the alarm occurrence on the CPU module CP2 24V 24G CP3 24V 24G RA1 1 Alarm MC1 to 3 SK Ready ON Ready OFF 6 SK 6 SK Surge suppressor 6 L1 L2 L3 MR JE B F U W V CN1A CN1B DICOM MBR EM2 1 DOCOM U V W L1 L2 L3 U W V CN1A CN1B DICOM MBR EM2 1 DOCOM U V W A B L1 L2 L3 U W V CN1A CN1B DICOM MBR EM2 1 DOCOM U V W C 0 1 2 3 RA3 RA4 RA5 4 MCCB2 MC1 4 MCCB3 MC2 4 MCCB4 MC3 MCCB1 L N COM Yn SSCNET H SSCNET ...

Page 32: ...plifier Refer to the servo amplifier instruction manual for selection of the surge suppressor 7 Wire the electromagnetic brake power supply and the control power supply using a separate power supply Precautions Be sure to shut off power supply L1 L2 L3 after disconnection of CC Link IE TSN communication by the connect disconnect function of CC Link IE TSN communication at the time of exchange of s...

Page 33: ...RA2 MR J4 B M U B RA3 2 L1 L2 L3 U W V L11 L21 CN1A CN1B DICOM MBR EM2 1 DOCOM 24 V DC U V W B 3 RA4 4 MCCB3 MC2 RA2 MR J4 B M U B RA4 L1 L2 L3 U W V L11 L21 CN1A CN1B DICOM MBR EM2 1 DOCOM 24 V DC U V W C 3 RA5 4 MCCB4 MC3 2 RA2 MR J4 B M U B RA5 FX5U CPU module Simple Motion module 3 phase 200 to 230 V AC Red Black Green 24 V DC Power supply 7 24 V DC Power supply 7 Alarm Ready Ready Emergency s...

Page 34: ...ply Precautions Be sure to shut off both of main circuit power supply L1 L2 L3 and control power supply L11 L21 after disconnection of SSCNET communication by the connect disconnect function of SSCNET communication at the time of exchange of servo amplifier At this time it is not possible to communicate between the servo amplifier and Simple Motion module Therefore be sure to exchange the servo am...

Page 35: ...eady MC1 to 3 SK 7 SK 7 SK Surge suppressor 7 U V W Ground RA2 6 MCCB2 MC1 COM M 2 Electro magnetic brake MC1 MC2 MC3 L1 L2 L3 U W V L11 L21 CN1A CN1B DICOM MBR EM2 1 DOCOM MR J5 G 6 MCCB3 MC2 6 MCCB4 MC3 U B U V W Ground M 2 Electro magnetic brake U B U V W Ground M 2 Electro magnetic brake U B 24 V DC 3 RA2 L1 L2 L3 U W V L11 L21 CN1A CN1B DICOM MBR EM2 1 DOCOM MR J5 G 24 V DC 3 RA3 L1 L2 L3 U W...

Page 36: ...or 8 Wire the electromagnetic brake power supply and the control power supply using a separate power supply Precautions Be sure to shut off both of main circuit power supply L1 L2 L3 and control power supply L11 L21 after disconnection of CC Link IE TSN communication by the connect disconnect function of CC Link IE TSN communication at the time of exchange of servo amplifier At this time it is not...

Page 37: ...C1 to 3 SK 7 SK 7 SK Surge suppressor 7 U V W Ground RA2 6 MCCB2 MC1 COM M 2 Electro magnetic brake MC1 MC2 MC3 L1 L2 L3 U W V CN1A CN1B DICOM MBR EM2 1 DOCOM MR JET G 6 MCCB3 MC2 6 MCCB4 MC3 U B U V W Ground M 2 Electro magnetic brake U B U V W Ground M 2 Electro magnetic brake U B 24 V DC 3 RA2 L1 L2 L3 U W V CN1A CN1B DICOM MBR EM2 1 DOCOM MR JET G 24 V DC 3 RA3 L1 L2 L3 U W V CN1A CN1B DICOM M...

Page 38: ...he surge suppressor is recommended to be used for an AC relay or electromagnetic contactor MC near the servo amplifier Refer to the servo amplifier instruction manual for selection of the surge suppressor 8 Wire the electromagnetic brake power supply and the control power supply using a separate power supply Precautions Be sure to shut off power supply L1 L2 L3 after disconnection of CC Link IE TS...

Page 39: ...6 SK Surge suppressor 6 U V W Ground RA3 5 MCCB2 MC1 COM M 2 Electro magnetic brake MC1 MC2 MC3 L1 L2 L3 U W V L11 L21 CN1A CN1B DICOM MBR EM2 1 DOCOM MR J5 G 5 MCCB3 MC2 5 MCCB4 MC3 U B U V W Ground M 2 Electro magnetic brake U B U V W Ground M 2 Electro magnetic brake U B 24 V DC RA3 L1 L2 L3 U W V L11 L21 CN1A CN1B DICOM MBR EM2 1 DOCOM MR J5 G 24 V DC RA4 L1 L2 L3 U W V L11 L21 CN1A CN1B DICOM...

Page 40: ...e control power supply using a separate power supply Precautions Be sure to shut off both of main circuit power supply L1 L2 L3 and control power supply L11 L21 after disconnection of CC Link IE TSN communication by the connect disconnect function of CC Link IE TSN communication at the time of exchange of servo amplifier At this time it is not possible to communicate between the servo amplifier an...

Page 41: ... 3 SK 6 SK 6 SK Surge suppressor 6 U V W Ground RA3 5 MCCB2 MC1 COM M 2 Electro magnetic brake MC1 MC2 MC3 L1 L2 L3 U W V CN1A CN1B DICOM MBR EM2 1 DOCOM MR JET G 5 MCCB3 MC2 5 MCCB4 MC3 U B U V W Ground M 2 Electro magnetic brake U B U V W Ground M 2 Electro magnetic brake U B 24 V DC RA3 L1 L2 L3 U W V CN1A CN1B DICOM MBR EM2 1 DOCOM MR JET G 24 V DC RA4 L1 L2 L3 U W V CN1A CN1B DICOM MBR EM2 1 ...

Page 42: ... relay or electromagnetic contactor MC near the servo amplifier Refer to the servo amplifier instruction manual for selection of the surge suppressor 7 Wire the electromagnetic brake power supply and the control power supply using a separate power supply Precautions Be sure to shut off power supply L1 L2 L3 after disconnection of CC Link IE TSN communication by the connect disconnect function of C...

Page 43: ...required items in this positioning data and starting that positioning data An operation pattern can be set in this positioning data and with this whether to carry out control with continuous positioning data ex positioning data No 1 No 2 No 3 etc can be set High level positioning control This control executes the positioning data stored in the Simple Motion module Motion module using the block sta...

Page 44: ...turning the position speed switching signal ON Other control Current value changing Changes the feed current value Md 20 to the address set in the positioning data The following two methods can be used The machine feed value Md 21 cannot be changed Current value changing using positioning data Current value changing using current value changing start No No 9003 NOP instruction No execution control...

Page 45: ...tion pattern Details Independent positioning control positioning complete When independent positioning control is set for the operation pattern of the started positioning data only the designated positioning data will be executed and then the positioning will end Continuous positioning control When continuous positioning control is set for the operation pattern of the started positioning data afte...

Page 46: ...al Functions that change control details Speed change function This function changes the speed during positioning Set the new speed in the speed change buffer memory Cd 14 New speed value and change the speed with the speed change request Cd 15 Override function This function changes the speed within a percentage of 1 to 300 during positioning This is executed using Cd 13 Positioning operation spe...

Page 47: ... setting for degree axis function This function executes the positioning control by the 10 times speed of the command speed and the speed limit value when the setting unit is degree Operation setting for incompletion of home position return function This function is provided to select whether positioning control is operated or not when the home position return request flag is ON Servo ON OFF Servo...

Page 48: ...o amplifiers It is used to debug the program at the start up of the device or simulate the positioning operation Virtual servo amplifier function This function executes the operation as the axis virtual servo amplifier axis that operates only command instruction virtually without servo amplifiers Driver communication function FX5 SSC S This function uses the Master slave operation function of serv...

Page 49: ...ositioning control can be set Main functions Combination with operation pattern 1 Home position return control Machine home position return control Fast home position return control Major positioning control Position control 1 axis linear control 2 3 or 4 axis linear interpolation control 1 axis fixed feed control 2 2 3 or 4 axis fixed feed control interpolation 2 2 axis circular interpolation con...

Page 50: ...urn control Machine home position return control FX5 SSC S 1 FX5 SSC G FX5 SSC S 1 FX5 SSC G 2 FX5 SSC S FX5 SSC G Fast home position return control 2 Major positioning control Position control 1 axis linear control 2 3 or 4 axis linear interpolation control 1 axis fixed feed control 2 3 or 4 axis fixed feed control interpolation 2 axis circular interpolation control Speed control 1 to 4 axis Spee...

Page 51: ... SSC S 1 FX5 SSC G FX5 SSC S 1 FX5 SSC G FX5 SSC S 1 FX5 SSC G Fast home position return control Major positioning control Position control 1 axis linear control 2 3 or 4 axis linear interpolation control 1 axis fixed feed control 2 3 or 4 axis fixed feed control interpolation 2 axis circular interpolation control Speed control 1 to 4 axis Speed position switching control Position speed switching ...

Page 52: ...Machine home position return control 1 FX5 SSC S FX5 SSC G 1 FX5 SSC S FX5 SSC G 1 FX5 SSC S FX5 SSC G FX5 SSC S FX5 SSC G Fast home position return control Major positioning control Position control 1 axis linear control 2 2 3 or 4 axis linear interpolation control 1 axis fixed feed control 2 3 or 4 axis fixed feed control interpolation 2 axis circular interpolation control Speed control 1 to 4 a...

Page 53: ...ion return control Fast home position return control 1 Major positioning control Position control 1 axis linear control 2 3 or 4 axis linear interpolation control 1 axis fixed feed control 2 3 or 4 axis fixed feed control interpolation 2 axis circular interpolation control Major positioning control Speed control 1 to 4 axis Speed position switching control Position speed switching control Other co...

Page 54: ...ain functions Other functions Acceleration deceleration processing function Pre reading start function Acceleration deceleration processing function Stop command processing for deceleration stop function Speed control 10 times multiplier setting for degree axis function Operation setting for incompleti on of home position return function Home position return control Machine home position return co...

Page 55: ...n List FX5 SSC G 53 3 3 3 Network Function List FX5 SSC G For CC Link IE TSN functions refer to Function List in the following manual MELSEC iQ F FX5 Motion Module User s Manual CC Link IE TSN Downloaded from ManualsNet com search engine ...

Page 56: ...ing an engineering tool 4 Module setting Set values for the module setting using an engineering tool For details refer to the following GX Works3 Operating Manual 5 Auto refresh setting Set values for the refresh settings using an engineering tool For details refer to the following GX Works3 Operating Manual 6 Checking connection Check that the Simple Motion module is connected to external devices...

Page 57: ... Settings in the following manual MELSEC iQ F FX5 Motion Module User s Manual CC Link IE TSN 5 Module setting Module Extended Parameter Set values for the settings related to axis control in Module Extended Parameter of the engineering tool For details refer to PARAMETER SETTINGS in the following manual MELSEC iQ F FX5 Motion Module User s Manual CC Link IE TSN 6 Refresh setting Set values for the...

Page 58: ...tions could cause mis operation of the unit If the external input output signal cable and the power line must be adjacently laid less than 100 mm 3 94 inch use a shielded cable Ground the shield of the cable securely to the control panel on the Simple Motion module side Forcibly removal the SSCNET cable from the Simple Motion module will damage the Simple Motion module and SSCNET cables After remo...

Page 59: ... tape because the optical characteristic may be affected Generally soft polyvinyl chloride PVC polyethylene resin PE and fluorine resin contain non migrating plasticizer and they do not affect the optical characteristic of SSCNET cable However some wire sheaths and cable ties which contain migrating plasticizer phthalate ester may affect MR J3BUS_M and MR J3BUS_M A cables made of plastic In additi...

Page 60: ...d cable To the Simple Motion module Connector LD77MHIOCON Properly ground inside the cable connector shell Shielded cable Emergency stop input signal external command signal switching signal Manual pulse generator INC synchronous encoder input signal Coating with heat shrinkable tube Peel off the external cover of each shield and use conductive tape to connect the shield of each shielded cable Dow...

Page 61: ...5 WIRING 5 1 Wiring FX5 SSC S 59 5 Assembly of connector LD77MHIOCON Attach a cable clamp with the ground plate to the conductive tape Downloaded from ManualsNet com search engine ...

Page 62: ... because of external force which concentrates on the fixing part of SSCNET cable or the connecting part of SSCNET connector At worst the breakage of SSCNET cable or damage of SSCNET connector may occur For cable laying handle without putting forced tension Refer to each servo amplifier instruction manual for the tension strength of SSCNET cable Lateral pressure If lateral pressure is added on the ...

Page 63: ...o avoid from becoming smaller than the minimum bend radius and it should not be twisted When laying cable fix and hold it in position with using cushioning such as sponge or rubber which does not contain plasticizing material Panel Door Top of panel or wiring duct 50 mm 1 97 inch or more 50 mm 1 97 inch or more Simple Motion module 50 mm 1 97 inch or more 70 mm 2 76 inch or more 100 mm 3 94 inch o...

Page 64: ...Disconnecting the cable 1 Turn OFF the power supply of the Motion module 2 Press the latch down and unplug the Ethernet cable Wiring products The following describes the devices used for CC Link IE TSN Ethernet cable Use an Ethernet cable that meets the following standards Cables for CC Link IE TSN are available for purchase from Mitsubishi Electric System Service Co Ltd Cable catalogs are also av...

Page 65: ...and disconnecting the Ethernet cable Pulling cables connected to the module may result in malfunction or damage to the module or cable Confirm that the Ethernet cable is not disconnected or shorted and that there is no problem with the connector connection Do not use an Ethernet cable with a broken latch Doing so may cause the cable to become unplugged or malfunction For connectors not being conne...

Page 66: ...upply wiring Power supply connector Power supply wiring Green Black Red Ground resistance of 100 ohms or less Grounding resistance 100 Ω or less 24 V DC Red Black Green Simple Motion module Motion module Downloaded from ManualsNet com search engine ...

Page 67: ...her device Shared grounding Good condition Common grounding Not allowed Independent grounding Best condition Independent grounding Ground resistance of 100 ohms or less Grounding resistance 100 Ω or less CPU module Expansion module Expansion module Expansion module Extension board Extension board Extension board Extension adapter Extension adapter Extension adapter Simple Motion module Motion modu...

Page 68: ...on in Differential output type Connect the A phase PULSE signal to HAH and the A phase PULSE inverse signal to HAL Connect the B phase SIGN signal to HBH and the B phase SIGN inverse signal to HBL 5 Do not connect to any of the terminal explained as No connect 6 Set the external command signal DI in Pr 95 External command signal selection 7 Common terminal for DI1 to DI4 Pin layout Front view of t...

Page 69: ...on is negative logic The motor will forward run when the direction sign is LOW The motor will reverse run when the direction sign is HIGH HAL A 5 Manual pulse generator Incremental synchronous encoder B phase SIGN HBH B 17 HBL B 18 Voltage output type open collector type Manual pulse generator Incremental synchronous encoder A phase PULSE HA A 3 Manual pulse generator Incremental synchronous encod...

Page 70: ...ion to use this signal in Pr 42 External command function selection Set the signal in Pr 95 External command signal selection DI2 24 DI3 12 DI4 25 Common COM 13 26 Common for external command switching signals Forced stop input signal EMI 10 This signal is input when batch forced stop is available for all axes of servo amplifier EMI ON Opened Forced stop EMI OFF 24 V DC input Forced stop release F...

Page 71: ...e in Pr 89 Manual pulse generator Incremental synchronous encoder input type selection if the manual pulse generator Incremental synchronous encoder of voltage output open collector type is used The default value is 1 Voltage output open collector type 2 Set the signal input form in Pr 24 Manual pulse generator Incremental synchronous encoder input selection Input or Output Signal name Pin No Wiri...

Page 72: ...ntal synchronous encoder and the SG of FX5 SSC S Select the external power supply with due consideration for the capacity of manual pulse generator incremental synchronous encoder Manual pulse generator Incremental synchronous encoder of differential output type Manual pulse generator Incremental synchronous encoder of voltage output type open collector type FX5 SSC S HAH A HAL A HBH B HBL B HAH A...

Page 73: ...5 80SSC S 2 Servo amplifier 3 SSCNET cable Cables are needed for connecting the Simple Motion module with a servo amplifier or between servo amplifiers Page 71 Reference product 4 External input signal cable Cables are needed for connecting the Simple Motion module with an external device Prepare them referring to the manuals for the connected devices and information given in the following Page 66...

Page 74: ...been checked 1 Contact http www nemicon co jp nemicon Model name Cable length m Bending life Description SC J3BUS_M C 1 to 100 Ultra long Long distance cable Part name Specification Applicable connector LD77MHIOCON Applicable wire size AWG30 to 24 0 05 to 0 2 mm2 1 Item Specification Model name MR HDP01 Ambient temperature 10 to 60 Pulse resolution 25 pulses rev 100 pulses rev after magnification ...

Page 75: ...subishi Electric Corporation Unit mm inch 3 6 φ50 1 97 φ70 2 76 16 20 8 89 7 6 3 Studs M4 10 PCD72 equi spaced M3 6 Packing t 2 0 The figure of processing a disc φ60 2 36 0 5 φ80 3 15 1 0 5 27 0 φ72 2 83 0 2 φ 6 2 2 4 4 2 0 3 φ4 8 0 19 equi spaced Space 1 06 0 14 0 63 0 79 0 35 0 30 Downloaded from ManualsNet com search engine ...

Page 76: ...ed coupling Bellows coupling Permitted angular acceleration 40000 rad s2 Vibration resistance 5 G 50 to 200 Hz Shock resistance 50 G 11 ms or less Internal current consumption A 0 25 Mass kg 0 6 Connecting cable m ft Q170ENCCBL_M _ Cable length 2 6 56 5 16 40 10 32 81 20 65 62 30 98 43 50 164 04 Communications method Differential driver receiver Transmission distance Up to 50 m 164 04 ft Item Spec...

Page 77: ...ronous encoder cables 1 d is as shown below 2 Standard OD Outside Diameter Maximum OD is about 10 larger Cable model Cable length m ft Wire model Q170ENCCBL_M A 2 6 56 5 16 40 10 32 81 20 65 62 30 98 43 50 164 04 J14B103715 00 12 pairs BLACK Connector sets type Description MR J3CN2 Servo amplifier connector Wire model Core size mm2 Number of cores Characteristics of one core Finished OD mm 2 Struc...

Page 78: ...er Encoder connector Synchronous encoder cable Q171ENC W8 Signal Pin Signal Pin View A View B B A Encoder side MS3106B22 14S plug MS3057 12A cable clump Cable length 50 m 164 04 ft or less LG 2 BAT MR2 3 MRR2 4 MD2 7 MDR2 8 P5 SD plate R E K L H J S N Servo amplifier side 36210 0100PL plug 36310 3200 008 shell Twisted pair cable Cable cross section diagram Layout twisted pair for signal to avoid c...

Page 79: ...chronous encoder Type manufactured by 3M Japan Limited SCR type Plug 36210 0100PL Shell 36310 3200 008 Unit mm inch 7 0 28 Cross section diagram AA 29 1 14 58 5 2 30 40 1 57 58 5 2 30 22 25 0 88 123 25 4 85 37 5 1 48 8 72 0 34 42 1 65 85 3 35 8 72 0 34 4 φ5 5 0 22 45 2 0 08 30 1 18 A A 14 0 55 φ100 3 94 φ75 2 95 0 0 020 9 52 0 37 0 0 008 22 7 11 34 8 22 4 10 8 39 6 Downloaded from ManualsNet com s...

Page 80: ... limits Do not connect the shaft of the serial absolute synchronous encoder directly to the machine side rotary shaft The shaft should be supported by a separate bearing and mounted using a bellows coupling Never hit the end of the serial absolute synchronous encoder shaft with a hammer or similar object when doing things such as connecting the bellows coupling to it Excessive shock applied to the...

Page 81: ...d counter refer to the following manuals MELSEC iQ F FX5U User s Manual Hardware MELSEC iQ F FX5UC User s Manual Hardware No Part name Type Remarks 1 Motion module FX5 40SSC G FX5 80SSC G 2 Drive unit 3 Slave device compatible with CC Link IE TSN 4 CC Link IE TSN Network cable Cables are needed for connecting the Motion module with a drive unit slave device compatible with CC Link IE TSN or betwee...

Page 82: ...t type Manufactured by Sumitomo 3M Limited Contact for the specialized tool Sumitomo 3M Limited http solutions 3m com wps portal 3M ja_JP WW2 Country Type Model name Connector Connector case Soldering type LD77MHIOCON One touch lock style 10126 3000PE 10326 52F0 008 Soldering type 1 Screw tightening style 10126 3000PE 10326 52A0 008 Pressure displacement type 1 One touch lock style 10126 6000EL 10...

Page 83: ...d treatment on the used equipment side Also connect it to the shell of connector side HBL HBL 18 HBH 17 HAL 5 HAH 4 HB 16 HA 3 EMI EMI 10 EMI COM EMI COM 23 DI1 DI3 HAL HAH FG 1 Forced stop input side External command switching side HBH DI1 11 COM 13 DI3 12 DI2 24 COM 26 DI4 25 DI2 DI4 DICOM FG Shell 1 Twisted pair cable 10126 3000PE connector 10326 52F0 008 connector case Solderless terminal Simp...

Page 84: ...HAL 5 HAH 4 HB 16 SG 2 SG 15 HA 3 EMI EMI 10 EMI COM EMI COM 23 DI1 DI3 Forced stop input side External command switching side DI1 11 COM 13 DI3 12 DI2 24 COM 26 DI4 25 DI2 DI4 DICOM FG Twisted pair cable 10126 3000PE connector 10326 52F0 008 connector case Solderless terminal HB SG HA FG 1 Shell 1 FG 1 Voltage output type open collector type manual pulse generator INC synchronous encoder side Sim...

Page 85: ...e Number of cores Characteristics of one core Finish OD mm 2 Structure Number of wires mm Conductor resistance km Insulating sheath OD d mm 1 20276FACBL 7 0 18 mm 4P AWG25 0 16 mm2 8 4 pairs 7 0 18TA 115 1 0 6 8 20276FACBL 7 0 18 mm 5P AWG25 0 16 mm2 10 5 pairs 7 0 18TA 115 1 0 7 3 CAUTION When fabricating the cable do not make incorrect connection Wrong connection will cause runaway or explosion ...

Page 86: ... SERIAL No of the Simple Motion module Motion module can be checked in the following method Confirming the serial No on the rating plate The rating plate is situated on the side face of the Simple Motion module Motion module Page 16 PART NAMES Downloaded from ManualsNet com search engine ...

Page 87: ...s FX5 40SSC S Unit mm inch FX5 80SSC S Unit mm inch 16 0 63 50 1 97 80 3 15 mounting hole pitch 90 3 55 8 0 32 83 3 27 2 I4 5 Mounting hole 16 0 63 50 1 97 80 3 15 mounting hole pitch 90 3 55 8 0 32 83 3 27 2 I4 5 Mounting hole Downloaded from ManualsNet com search engine ...

Page 88: ...t mm inch FX5 80SSC G Unit mm inch 16 0 63 50 1 97 80 3 15 mounting hole pitch 90 3 55 8 0 32 83 3 27 2 I4 5 Mounting hole 16 0 63 50 1 97 80 3 15 mounting hole pitch 90 3 55 8 0 32 83 3 27 2 I4 5 Mounting hole Downloaded from ManualsNet com search engine ...

Page 89: ...en by the relevant document shows conformity to the EU directive 2014 30 EU for electromagnetic compatibility through direct testing using the following specified standards and design analysis by creating a technical structure file Product conformity item Type Programmable controller open type device Target products FX5 manufactured in the following periods Manufactured on and after October 1 2014...

Page 90: ...s 200 mm or less from the Simple Motion module Motion module side connector For the ferrite core use a core that is equivalent to the following Model ZCAT3035 1330 manufactured by TDK Corporation Power source of 24 V DC power supply voltage Supply power to the 24 V DC power supply voltage of the FX5 SSC S FX5 SSC G from the AC DC power supply installed in the same control panel Simple Motion modul...

Page 91: ...h the MIT License as well as the other licenses applicable to the third party components included within RapidJSON To avoid the problematic JSON license in your own projects it s sufficient to exclude the bin jsonchecker directory as it s the only code under the JSON license A copy of the MIT License is included in this file Permission is hereby granted free of charge to any person obtaining a cop...

Page 92: ...erived from this software without specific prior written permission THIS SOFTWARE IS PROVIDED BY THE REGENTS AND CONTRIBUTORS AS IS AND ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED IN NO EVENT SHALL THE REGENTS AND CONTRIBUTORS BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL SPECIAL EXEMPLA...

Page 93: ... only Programming procedure Take the following steps to create a program for the motion control 1 Set the system structure setting and parameter setting of the Simple Motion module setting for the initial setting Page 92 System setting Page 93 Parameters 2 Set the positioning data of the Simple Motion module setting Page 93 Positioning data 3 Program examples of each control No Program name Descri...

Page 94: ...ion Initial setting details Set the system setting parameters and positioning data using the engineering tool System setting The system setting is shown below 1 FX5U 32MR ES 2 FX5 40SSC S 3 FX5 16EX ES 4 FX5 16EX ES 1 2 3 4 Servo amplifier MR J4 _B_ Servo motor External device X00 to X17 X20 to X37 X40 to X57 Downloaded from ManualsNet com search engine ...

Page 95: ...tion input type 2 0002h Buffer memory Pr 117 RLS signal selection input type 2 0002h Buffer memory Pr 118 DOG signal selection input type 2 0002h Buffer memory Home position return basic parameters Pr 46 Home position return speed 50 00 mm min Pr 47 Creep speed 15 00 mm min Pr 48 Home position return retry 1 Retry home position return with limit switch Setting item Axis 1 Positioning data Setting ...

Page 96: ..._D Synchronization flag U1 G31501 0 FX5SSC_1 stSysMntr2_D bnBusy_D 0 Axis 1 BUSY signal U1 G5950 0 FX5SSC_1 stSysCtrl_D bPLC_Ready_D PLC READY U1 G5951 0 FX5SSC_1 stSysCtrl_D bAllAxisServoOn_D All axis servo ON Buffer memory U1 G2417 3 FX5SSC_1 stnAxMntr_D 0 uStatus_D 3 Axis 1 Home position return request flag U1 G2417 D FX5SSC_1 stnAxMntr_D 0 uStatus_D D Axis 1 Error detection U1 G2417 F FX5SSC_1...

Page 97: ...ices Unused internal relays and data devices are automatically assigned and do not require setting Program example The program examples use the module function blocks FBs and module labels displayed in Module POU For details on module function blocks refer to Simple Motion Module FB Motion Module FB in the following manual MELSEC iQ F FX5 Motion Module Simple Motion Module Function Block Reference...

Page 98: ...96 APPX Appendix 8 Operation Examples Positioning start No setting program Downloaded from ManualsNet com search engine ...

Page 99: ...APPX Appendix 8 Operation Examples 97 A Positioning start program JOG operation setting program JOG operation execution program Downloaded from ManualsNet com search engine ...

Page 100: ... position return X4 Fast home position return command Commanding fast home position return X5 Positioning start command Commanding positioning start X6 Speed position switching operation command Commanding speed position switching operation X7 Speed position switching enable command Commanding speed position switching enable X10 Speed position switching prohibit command Commanding speed position s...

Page 101: ...r D0 Home position return request flag Md 31 Status b3 D1 Speed low order 16 bits Cd 25 Position speed switching control speed change register D3 Movement amount low order 16 bits Cd 23 Speed position switching control movement amount change register D5 Inching movement amount Cd 16 Inching movement amount D6 JOG operation speed low order 16 bits Cd 17 JOG speed D32 Start No Code U1 G2417 Status M...

Page 102: ...100 APPX Appendix 8 Operation Examples Positioning start No setting program Downloaded from ManualsNet com search engine ...

Page 103: ...APPX Appendix 8 Operation Examples 101 A Downloaded from ManualsNet com search engine ...

Page 104: ...102 APPX Appendix 8 Operation Examples Positioning start program Downloaded from ManualsNet com search engine ...

Page 105: ...APPX Appendix 8 Operation Examples 103 A JOG operation setting program JOG operation execution program Downloaded from ManualsNet com search engine ...

Page 106: ...presentative System configuration Project creation 1 Starting GX Works3 Start GX Works3 2 Creating a new project Create a new project Project New Project Category Model Compatible version Module CPU module FX5U FX5UC Version 1 230 or later Motion module FX5 40SSC G FX5 80SSC G No restriction Servo amplifier MR J5 W G Version B2 or later Engineering tool PLC software package GX Works3 Version 1 072...

Page 107: ...rameter setting Open the parameter setting screen and set the servo amplifier be used and the servo parameters Double click Navigation window Parameter Module Information Target module Module Parameter Network Add the Motion module to be used Drag and drop Select the Motion module to be used Simple Motion modules are marked with an S after the module name Double click Module Parameter Network Down...

Page 108: ...ation Settings or click the button on the right side CC Link IE TSN Configuration screen Select and add modules from Module List on the CC Link IE TSN Configuration screen A default station No and I O point No are set when a module is added IP addresses are set automatically in the order in which the modules were added via drag and drop according to the setting and station No of the master station...

Page 109: ...setting Set the servo parameters For the setting details refer to the following Page 108 Servo parameter setting value when using MR J5 W G Double click the servo amplifier icon or Detail Setting in Parameter Automatic Setting When setting the MR J5 W G series confirm that there is a check in the Motion Control Station checkbox When setting is complete close the screen to update the parameters Dow...

Page 110: ...y servo motor HK KT series 16 Other when not using the rotaty servo motor HK KT series 1 PA07 Electronic gear denominator 1 1 1 PC79 0 DI status read selection 1 0h Eh bit1 Returns the on off state of DI1 pin bit2 Returns the on off state of DI2 pin bit3 Returns the on off state of DI3 pin PD41 2 Limit switch enabled status selection 1 0h Ih only enabled in homing mode PD41 3 Sensor input method s...

Page 111: ...ng Click Apply to apply the settings in Module Parameters Network Simple Motion Module Setting Starting the Simple Motion Module Setting Start the Simple Motion Module Setting screen Double click Navigation window Parameter Module Information Target module Simple Motion Module Setting Module Extended Parameter Double click Simple Motion Module Setting Module Extended Parameter Downloaded from Manu...

Page 112: ...se instead of 26 bit 67108864 pulse The Motion module automatically overwrites the electronic gear of the servo amplifier parameters For details refer to the following Page 108 Servo parameter setting value when using MR J5 W G The IP address set in the CC Link IE TSN configuration can be selected same as for Motion Control Setting In general set parameters related to the servo amplifier on the GX...

Page 113: ...f using the XY signal for the PLC READY servo ON command and start command In addition the I O No starts from 1 In the program below PLC READY of Start I O No 1 Motion module is turned ON and the servo ON of the axis used can be executed When Load side encoder information is retrieved in the optional data monitor When Load Side Encoder Information is retrieved in the optional data monitor Download...

Page 114: ...ding data set in the Simple Motion Module Setting is written read from GX Works3 However the initial writing reading of Simple Motion Module Setting data should be performed after first writing module parameters set with the Motion module to the CPU module Downloaded from ManualsNet com search engine ...

Page 115: ...leared when the Motion module is restarted or the servo amplifier is turned OFF and ON To reflect changes made to parameters in a project reopen the servo parameter setting screen and apply the servo parameters to the project by directly reading said parameters from the servo amplifier via Read For the FX5CPU Automatic update of saved parameters is not supported by parameter automatic saving setti...

Page 116: ...n EMI COM 68 H Hardware stroke limit function 44 High level positioning control 41 History monitor function 46 Home position return control 41 Home position return retry function 44 Home position shift function 44 Hot line forced stop function 46 I Inching operation 42 Independent positioning control positioning complete 43 internal circuit 68 J JOG operation 42 JUMP instruction 42 L LEND 42 Linea...

Page 117: ...ction 44 Speed position switching control 42 Speed torque control 43 Step function 44 Stop command processing for deceleration stop function 44 Sub functions 44 Synchronous control 43 T Target position change function 44 Teaching function 44 Torque change function 44 Torque limit function 44 V Virtual servo amplifier function 46 W Wait start 42 Downloaded from ManualsNet com search engine ...

Page 118: ... Section 1 1 Chapter 2 Section 2 3 2 4 2 5 3 1 Chapter 4 Section 5 1 5 2 Chapter 6 Section 6 1 6 2 Appendix 1 2 3 4 WARRANTY March 2021 IB NA 0300251ENG E Added models FX5 40SSC G FX5 80SSC G Added or modified parts WHEN USING A SWITCHING HUB WITH CC LINK IE TSN SAFETY PRECAUTIONS INTRODUCTION RELEVANT MANUALS TERMS PERIPHERALS Chapter 1 Section 1 1 Chapter 2 Section 2 1 2 2 2 3 2 4 2 5 Chapter 3 ...

Page 119: ...ntenance or testing on site that involves replacement of the failed module 1 Gratis Warranty Term and Gratis Warranty Range Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 3 Overseas service The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 5 Cha...

Page 120: ...d States and or other countries The company names system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies In some cases trademark symbols such as or are not specified in this manual IB NA 0300251ENG G Downloaded from ManualsNet com search engine ...

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Page 122: ...O 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Specifications are subject to change without notice When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Downloaded from ManualsNet com search engine ...

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