Mitsubishi Electric CP-D70DW Service Manual Download Page 32

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- 13 -

PM enc sen PCB ASSY

P roll bracket ASSY(M5)

Mecha cover R

13. P roll bracket ASSY(M5) / Pm enc sen PCB ASSY

Step No.

Parts name

Address

Number of parts

to be removed

Connectors or parts

to be removed

Procedure of 4-1 (Slide mecha ASSY)

Procedure of 10-2 to 10-5 (Drive PCB ASSY cover)

Mecha cover R

C-3

6 (2pcs.)

- - - - -

P roll bracket ASSY(M5)

B-2

3 (3pcs.)

PM enc sen PCB ASSY

B-3

10 (1pc.)

S13

Summary of Contents for CP-D70DW

Page 1: ...shi Electric Corporation All Rights Reserved MODEL CP D70DW This model is RoHS compliant Provide servicing referring to NOTES FOR SERVICING RoHS COMPLIANT PRODUCTS described in the service manual Pb Solder Pb Joints Pb PCA This product uses lead free solder on the circuit boards For repairing circuit boards see Precautions for resoldering in this Service Manual DIGITAL COLOR PRINTER ...

Page 2: ...ompliant product from non RoHS compliant product G marking With G marking RoHS compliant product Without G marking Non RoHS compliant product Sample 3 Labels of RoHS compliant service parts bear G marking for identification purpose Sample 4 Don t use non RoHS compliant parts with RoHS compliant products 5 Service parts for RoHS compliant products are listed in the parts catalog contained in the se...

Page 3: ... and cyan and surface lamination 300 300 DPI DPI Dots per inch 9 13 3 5 5 1076 x 1568 dots 10 15 4 6 1228 x 1864 dots 13 18 5 7 1568 x 2128 dots 15 20 6 8 1864 x 2422 dots 256 8 bits for each color 9 13 3 5 5 89 127mm without frame 10 15 4 6 102 152mm without frame 13 18 5 7 127 178mm without frame 15 20 6 8 152 203mm without frame Automatic Hi Speed USB Ver 2 0 Temperature 5 40 C 41 104 F Humidit...

Page 4: ...M3 15 15 IS enc sen PCB ASSY SP ink bracket ASSY M6 15 16 Bracket ASSY M4 15 17 Ref1 sen PCB ASSY Ref2 sen PCB ASSY Ref3 sen PCB ASSY 16 18 Grip roller pinch roller 19 19 Platen roller 20 20 Motor unit M1 21 21 W paper guide roller 23 22 Loading roller Loading pinch roller 23 23 Paper guide roller 23 24 Relay PCB ASSY 25 25 Cutter ASSY M2 Hold roller 25 26 Paper exit roller 25 LINE UP ADJUSTMENT 2...

Page 5: ... PARTS LIST MAIN FRAME ASSY 7 EXPLODED VIEW SLIDE MECHA ASSY 10 PARTS LIST SLIDE MECHA ASSY 11 EXPLODED VIEW SLIDE BASE ASSY 12 PARTS LIST SLIDE BASE ASSY 13 EXPLODED VIEW FRONT DOOR ASSY 16 PARTS LIST FRONT DOOR ASSY 17 DETAILS OF ROLLER AREAS 19 FILE SCHEMATC BLOCK DIAGRAMS SCHEMATIC DIAGRAMS ...

Page 6: ... 1 2 1 2 Securing hole for the cable tie 7 OTHERS PRECAUTIONS FEATURES PREPARATION TROUBLE SHOOTING CONTENTS FEATURES AND FUNCTIONS FRONT PANEL PAPER STRIP BIN Holds the paper strips generated by margin cut Empty the bin frequently to prevent jamming the strips at the print outlet NOTE Remove the bin before opening the door If the door is opened with this bin attached the printer or this bin may b...

Page 7: ... not use 10x15 4x6 or 15x20 6x8 size paper having width of 152 mm after using 9x13 3 5x5 or 13x18 5x7 size paper having width of 127 mm for a long time or printing such paper in large quantities For 9x13 3 5x5 or 13x18 5x7 size paper 5 width For 10x15 4x6 or 15x20 6x8 size paper 6 width Tab 9 OTHERS PRECAUTIONS FEATURES PREPARATION TROUBLE SHOOTING CONTENTS BEFORE OPERATION PRINTER SETUP PROCEDURE...

Page 8: ...anel to turn on the power After the POWER indicator s color has changed from orange to green press the OPEN button to release the printing unit out Remove the paper strip bin and then pull the knob to open the door Direction of paper insertion BEFORE OPERATION POWER switch Knob OPEN button Roller 11 OTHERS PRECAUTIONS FEATURES PREPARATION TROUBLE SHOOTING CONTENTS PRINT PAPER INSTALLATION Spacers ...

Page 9: ...e CLEANING on pages 21 and 22 13 OTHERS PRECAUTIONS FEATURES PREPARATION TROUBLE SHOOTING CONTENTS BEFORE OPERATION INK RIBBON INSTALLATION After installing the print paper install the ink cassette into this unit Before installing the ink cassette into this unit load the ink ribbon in the ink cassette NOTE Place the ink cassette on a flat surface when loading the ink ribbon Select a place that is ...

Page 10: ... shown below NOTE For Windows 7 users do not connect the printer to the computer Refer to the PRINTER DRIVER GUIDE in the CD ROM for details 15 OTHERS PRECAUTIONS FEATURES PREPARATION TROUBLE SHOOTING CONTENTS BEFORE OPERATION HANDLING OF PAPER INK RIBBON SET BEFORE PRINTING Fingerprints or dust on the paper printing surface may produce poor print quality and cause paper jams When the print paper ...

Page 11: ...llow the procedure described below Steady on Off Blinking ALARM PAPER RIBBON POWER Causes and Countermeasures Page Orange This printer is in standby mode Connect a USB cable to the printer when not connected It may take time that the printer is ready to print images after the image data is sent 7 16 Green The printing unit is open Close the printing unit 7 Green A paper jam or a problem concerning...

Page 12: ... turning off the power during printing procedure Turn on the power and then open the printing unit The image is not printed Is the PAPER RIBBON indicator or the ALARM indicator illuminating or blinking Refer to Overcoming paper jams Is the appropriate size of data sent to this unit Make sure that the appropriate size of image data is sent to this unit Is the print paper or the ink ribbon used up C...

Page 13: ...ty is not corrected even if the head has been cleaned replacement of the thermal head may be required Contact your dealer CAUTION Thermal head is hot right after printing Wait until the head cools before cleaning the thermal head NOTE The thermal head may be damaged if you touch it while static electricity builds up on your body NOTE Do not use 10x15 4x6 or 15x20 6x8 size paper having width of 152...

Page 14: ...roken down Is the USB cable connected correctly Connect the USB cable correctly No No Yes No No Yes No Yes Yes Yes Yes No No No Yes Yes No Yes No Yes Did the printer stop during printing Is the ALARM LED blinking or illuminates Isn t the door open Close the door Is the print result poor Is the built in test pattern printed correctly Printing is performed correctly For other causes see the flowchar...

Page 15: ... S k c e h C e r u l i a f t i n u r a e g 5 M Sensor failure Sensor contamination Connector attachment failure Lead wire failure Power line failure ALARM LED blinks Open mechanical slide Close mechanical slide after placing photographic printing paper ALARM LED blinks Operate M1 solely using service application Check motor operation Does M1 motor operate normally M1 motor failure Is paper jammed ...

Page 16: ... Power line failure Electrical failures such as drive IC failures Mechanical failure of cutter e g foreign object stuck wire breakage ALARM LED illuminates Open mechanical slide Is paper jammed Clear paper jam Operate M2 solely using service application Does M2 motor operate normally M2 motor failure Close mechanical slide after placing photographic printing paper Other causes Is paper fed and cut...

Page 17: ...res such as drive IC failures Check M6 motor Motor failure Connector attachment failure Lead wire failure Power line failure Electrical failures such as drive IC failures ALARM LED illuminates Does M3 motor operate normally M3 motor failure Open mechanical slide Is ink sheet jammed Clear ink sheet jam Operate M3 solely using service application application Operate M6 solely using service Does M3 m...

Page 18: ... o t o M e r u l i a f t n e m h c a t t a r o t c e n n o C Positional detection switch S10 S11 failure Lead wire failure Power line failure Electrical failures such as drive IC failures ALARM LED illuminates Press OPEN button Does mechanical slide open normally Operate M4 solely using service application Does M4 motor operate normally M4 motor failure Restore power Does mechanical slide open nor...

Page 19: ... Paper Jam 320 Remove Paper and Re install Paper Paper Jam 720 Remove Paper and Re install Paper Paper Jam 130 Remove Paper and Re install Paper Remove Paper and Re install Paper Remove Paper and Re install Paper Remove Paper and Re install Paper Mecha Error 200 r o r r E a h c e M _ r o r r E 3 0 1 1 Mecha Error 205 r o r r E a h c e M _ r o r r E 3 0 1 1 Mecha Error 210 r o r r E a h c e M _ r o...

Page 20: ... 1 EXPOSED ...

Page 21: ...evices in the printer in all of their operating positions 2 Switch S1 is then closed energising the printer Immediately after closing the switch measure the leakage current using both positions of switch S2 and with the switching devices in the printer in all of their operating positions Current measurements of items 1 and 2 are to be repeated after the printer has reached thermal stabilisation Th...

Page 22: ...a limited marking space on the board Solder may be indicated as S Joints as J and PCA as P Circuit boards using lead free solder and those using eutectic solder may be used together in the same product Instructions for resoldering For circuit boards using lead free solder use lead free solder For circuit boards using eutectic solder use eutectic solder Separate the soldering iron for lead free sol...

Page 23: ... ASSY 936D433O01 IS ENC SEN PCB ASSY 936D429O01 REF3 SEN PCB ASSY 936D423O01 IT ENC SEN PCB ASSY 936D427O01 DIGITAL PCB ASSY 936B244O01 M POSI SEN PCB ASSY 936D430O01 POWER PCB ASSY 936D413O01 ANTENNA PCB ASSY 936D417O01 FUSE PCB ASSY 936D414O01 MODE1 SEN PCB ASSY 936D426O01 INK T SEN PCB ASSY 936D419O01 INK L SEN PCB ASSY 936D418O01 PM ENC SEN PCB ASSY 936D428O01 PCB LOCATION ...

Page 24: ... 5 ...

Page 25: ... 6 1 4 A 2 3 B C Top panel ASSY USB cover Rear plate Fan cover Fan motor M8 Digital PCB ASSY Fuse PCB ASSY Power PCB ASSY 2 2 2 2 2 10 10 9 3 1 21 10 6 6 3 3 8 8 3 DISASSEMBLY ...

Page 26: ...d 1 Procedure of 1 1 to 1 2 Top panel ASSY USB cover 2 Digital PCB ASSY Note 1 A 3 10 6pcs All connectors 3 Fuse PCB ASSY Power PCB ASSY Step No Parts name Address Number of parts to be removed Connectors or parts to be removed 1 Procedure of 1 1 to 1 3 Top panel ASSY USB cover Rear plate 2 Fuse PCB ASSY B 1 10 3pcs 1 1pc 21 PA 3 Power PCB ASSY B 2 10 6pcs All connectors Note 1 When you assemble t...

Page 27: ...l ASSY Step No Parts name Address Number of parts to be removed Connectors or parts to be removed 1 Pull out and remove the slide mecha assy DRA DRB 2 Front top cover A 3 6 1pc a 2pcs 3 Open the front door assy by pressing the area b 4 Dust box ASSY C 1 5 Door cover L A 1 3 1pc 6 Door cover R C 3 3 1pc 7 Front panel ASSY B 1 6 2pcs c 4pcs ...

Page 28: ...abel Note 1 C 3 4 Remove the RFID holder by moving it in the direction shown by the arrow 5 Antenna PCB ASSY A 2 a 3pcs LS 6 Head 1 ASSY Ink t sen PCB ASSY Step No Parts name Address Number of parts to be removed Connectors or parts to be removed 1 Procedure of 1 1 Top panel ASSY 2 Procedure of 4 1 Slide mecha ASSY 3 Head shield A 1 7 2pcs 4 Head 1 ASSY A 1 3 4pcs 5 4pcs All connectors 5 Ink t sen...

Page 29: ...p panel ASSY USB cover Rear plate 2 Procedure of 2 2 Digital PCB ASSY 3 Procedure of 3 2 to 3 3 Fuse PCB ASSY Power PCB ASSY 4 Power PCB ASSY barrier C 2 5 Back frame stay C 2 3 8pcs 6 Rear frame stay A 3 3 8pcs 7 Fan motor M7 B 2 13 2pcs DN 1 4 A 2 3 B C 3 3 3 3 3 3 3 3 Fan motor M7 Back frame stay Power PCB ASSY barrier Rear frame stay ...

Page 30: ... removed 1 Procedure of 4 1 to 4 7 Front panel ASSY 2 Ope PCB ASSY A 1 10 1pc ORA IT ope PCB ASSY B 1 10 1pc ORB D box sen PCB ASSY B 1 3 1pc S29 9 Mode1 sen PCB ASSY Step No Parts name Address Number of parts to be removed Connectors or parts to be removed 1 Procedure of 4 1 Slide mecha ASSY 2 Mode1 sen PCB ASSY B 3 10 1pc S10 8 Ope PCB ASSY IT ope PCB ASSY D box sen PCB ASSY ...

Page 31: ...0 2pcs All connectors 12 M posi sen PCB ASSY Step No Parts name Address Number of parts to be removed Connectors or parts to be removed 1 Procedure of 4 1 Slide mecha ASSY 2 M posi sen PCB ASSY B 3 3 1pc S24 1 4 A 2 3 B C Ink sensor holder Ink L sen PCB ASSY Drive PCB ASSY cover Drive PCB ASSY Cas guide L B M posi sen PCB ASSY A Cas guide R 3 10 3 3 3 B 11 Cas guide R Step No Parts name Address Nu...

Page 32: ...SY M5 Pm enc sen PCB ASSY Step No Parts name Address Number of parts to be removed Connectors or parts to be removed 1 Procedure of 4 1 Slide mecha ASSY 2 Procedure of 10 2 to 10 5 Drive PCB ASSY cover 3 Mecha cover R C 3 6 2pcs 4 P roll bracket ASSY M5 B 2 3 3pcs M5 5 PM enc sen PCB ASSY B 3 10 1pc S13 ...

Page 33: ... 14 1 4 A 2 3 B C 121 120 10 3 3 3 3 3 3 3 3 10 6 Pinch gear cam L Platen gear cam L IT enc sen PCB ASSY TU ink bracket ASSY M3 Mecha cover L IS enc sen PCB ASSY SP ink bracket ASSY M6 Bracket ASSY M4 ...

Page 34: ...2 10 1pc S14 4 Procedure of 10 2 to 10 5 Drive PCB ASSY cover 5 SP ink bracket ASSY M6 C 2 3 3pcs M6 16 Bracket ASSY M4 Step No Parts name Address Number of parts to be removed Connectors or parts to be removed 1 Procedure of 4 1 Slide mecha ASSY 2 Procedure of 15 2 Mecha cover L 3 Procedure of 10 2 to 10 5 Drive PCB ASSY cover 4 Bracket ASSY M4 Note 1 B 3 3 3pcs M4 Note 1 To attach the bracket AS...

Page 35: ...ASSY Ref2 sen PCB ASSY Ref3 sen PCB ASSY Step No Parts name Address Number of parts to be removed Connectors or parts to be removed 1 Procedure of 4 1 Slide mecha ASSY 2 Front door ASSY open 3 S1 sen holder A 1 6 1pc 4 Ref1 sen PCB ASSY A 2 6 1pc S1 Ref2 sen PCB ASSY A 2 a 2pcs S2 Ref3 sen PCB ASSY C 1 b 1pc S3 ...

Page 36: ... 17 ...

Page 37: ...14 111 112 103 33 33 6 6 100 44 34 100 44 34 113 106 107 34 106 107 Platen roller Pinch roller Grip roller Paper holder L Cover holder L 127 126 Paper holder R Cover holder R S15m belt P exit gear ASSY S Pinch spring 6 88 129 129 Pinch gear cam L Pinch gear cam R Platen plat unit R M1 tension spring ...

Page 38: ... C 2 10 S15m belt C 3 11 Pinch spring C 1 12 Grip roller A 2 33 2pcs 94 100 101 103 104 130 13 Procedure of 16 2 Bracket ASSY M4 14 Procedure of 14 3 It enc sen PCB ASSY 15 Pinch gear cam L Note 1 A 1 33 1pc 16 Pinch gear cam R Note 1 B 3 33 1pc 17 Pinch roller Note 2 A 3 34 2pcs 44 100 Note 1 To attach the pinch gear cam L or pinch gear cam R align the round hole of the pinch gear cam L or pinch ...

Page 39: ...cover R 4 Procedure of 15 2 Mecha cover L 5 Procedure of 17 2 to 17 3 Front door ASSY open S1 sen holder 6 Procedure of 18 4 to 18 8 Paper holder L Paper holder R Cover holder L Cover holder R P exit gear ASSY S 7 Platen plat unit R A 3 34 1pc 113 8 Platen roller A 3 33 2pcs 100 103 110 111 112 114 115 Pinch gear cam R Platen gear cam R Round hole of the pinch gear cam R Round hole of the Pinch ge...

Page 40: ...removed Connectors or parts to be removed 1 Procedure of 4 1 Slide mecha ASSY 2 Procedure of 10 2 to 10 6 Drive PCB ASSY 3 Procedure of 13 3 Mecha cover R 4 Procedure of 18 9 to 18 10 M1 tension spring S15m belt 5 Motor unit M1 A 3 4 3pcs M1 1 4 A 2 3 B C 4 Motor unit M1 ...

Page 41: ...3 34 59 57 58 22 53 34 32 Paper guide ASSY in W paper guide roller Paper guide out Loading roller Loading pinch roller Paper guide roller Paper guide roller 6 6 6 6 32 P guide cover Loading pinch spring B B B B 54 69 51 B B ...

Page 42: ... 5 Drive PCB ASSY cover 3 Procedure of 13 3 to 13 4 Mecha cover R P roll bracket ASSY M5 4 Procedure of 15 2 Mecha cover L 5 Procedure of 17 2 to 17 3 Front door ASSY open S1 sen holder 6 Procedure of 18 4 to 18 12 Grip roller 7 Procedure of 21 7 P guide cover 8 Paper guide out B 3 6 2pcs 9 Loading roller B 3 34 2pcs 22 1pc 53 57 58 59 10 Release the area B of the loading pinch spring 11 Remove th...

Page 43: ... roller FU hold roller FU paper guide ASSY Ope PCB ASSY holder Exit paper guard Cutter ASSY M2 Roller hold base FB paper guide ASSY Roller hold ASSY FU hold roller a Paper exit roller 3 3 3 3 4 6 49 50 34 51 51 54 55 34 49 50 53 52 34 31 31 ...

Page 44: ... 1 3 2pcs M2 LS20 5 Roller hold ASSY A 1 4 2pcs 6 Roller hold base A 1 31 1pc 7 Hold roller A 1 31 1pc Step No Parts name Address Number of parts to be removed Connectors or parts to be removed 1 Procedure of 4 1 to 4 6 Door cover R 2 Procedure of 17 2 Front door ASSY open 3 FU hold roller A 3 a 4pcs 4 FB paper guide ASSY C 2 6 2pcs 5 FU paper guide ASSY B 3 3 2pcs 6 Paper exit roller Note 1 B 2 3...

Page 45: ...rag lines are streaks that may appear following dark parts of the printed image depending on the situation Locate the deepest groove of the head guide cam to the back center and define the positions therefrom as 1 2 1 and 2 to the right and left direction When the head guide cam is turned in the direction c to the position 1 or 2 the head moves upward When the cam is turned in the direction d to t...

Page 46: ...tor place this label to seal the connector 6 Digital PCB ASSY DH DK 7 SLIT To be passed through the slit not to be come up like a dotted line as shown Head 1 ASSY 5 6 Rear plate Cables with UL tape 145mm 145mm 5mm 5mm Red wire Red mark Digital PCB ASSY Digital PCB ASSY Power PCB ASSY 4 3 Fig 1 1 Fig 1 3 Fig 1 4 Fig 1 2 Fig 1 5 Fig 1 6 UL tape UL tape DI 3 42 S19 40 PU DN INK T SEN PCB ASSY FAN MOT...

Page 47: ...Y S14 RS12 S12 S24 ROA ORA ROB ORB RL LR Fig 2 1 Slide base ASSY left side Rear side Front side Mode1 sen PCB ASSY S10 Rear side Front side REF3 sen PCB ASSY RS1 S1 Fig 2 2 Slide base ASSY right side PAPER GUIDE ASSY M Fig 2 3 Drive PCB ASSY 23 RDA RDB RS15 M1 Drive PCB ASSY RS2 13 RS12 RS14 13 12 ROA ROB RL M3 M5 M6 M4 RHM RS13 RS10 14 S3 RS10 S10 10 ...

Page 48: ...0 Mode1 sen PCB ASSY REF1 sen PCB ASSY S1 31 REF2 sen PCB ASSY 31 Fig 2 4 Slide base ASSY left side Fig 2 7 Slide base ASSY left side Fig 2 6 P roll bracket ASSY M5 Fig 2 5 S13 REF3 sen PCB ASSY S3 Wrap lead wire in a UL tape M5 motor S13 30 5 80 5 50 5 S1 PS1 S1 S3 S2 50 5 ...

Page 49: ...RA ROB ORB ROA ORA ROB ORB Sumi tube 10mm 17 LS20 LR S29 LS4 DRB DRA Drive ffc barrier RDA RDB Top view DRB DRA Rear LS4 Drive PCB ASSY Fig 2 8 Cutter unit Fig 2 9 Slide mecha ASSY left side Fig 2 11 Relay PCB ASSY Fig 3 1 Card lead Relay PCB ASSY Card lead Fig 2 10 Slide mecha ASSY front side ...

Page 50: ...RIVE PCB ASSY 10 11 BRACKET ASSY M4 Fig 2 3 M5 M5 DRIVE PCB ASSY 30 P ROLL BRACKET ASSY M5 Fig 2 4 M6 M6 DRIVE PCB ASSY 11 20 SP INK BRACKET ASSY M6 Fig 2 3 Fig 2 1 ORA ROA OPE PCB ASSY 16 20 DRIVE PCB ASSY Fig 2 9 Fig 2 1 ORB ROB IT OPE PCB ASSY 15 16 20 11 DRIVE PCB ASSY Fig 2 9 Fig 2 1 Fig 2 3 PA PB FUSE PCB ASSY POWER PCB ASSY PF1 POWER PCB ASSY 6 5 FAN MOTOR M8 POWER FAN Fig 1 4 PF2 POWER PCB...

Page 51: ... 1 EXPLODED ...

Page 52: ... 2 2 3 1 A B C D E 4 5 6 7 8 6 49 44 45 6 3 47 42 43 6 3 6 6 46 48 55 54 3 1 21 62 60 10 10 63 6 3 3 64 64 8 8 8 8 66 3 3 59 61 65 9 3 10 2 2 58 2 50 50 52 67 67 2 3 41 56 57 EXPLODED VIEW CHASSIS ...

Page 53: ...0 48 E 4 DOOR COVER R 621B258O10 49 752C362O10 B 1 FRONT TOP COVER 50 B 3 B 4 AIR FILTER 620D335O10 52 B 3 TOP PANEL BARRIER 221C076O20 54 D 5 MAIN FRAME ASSY 956B160O01 55 D 4 SLIDE MECHA ASSY 956C286O01 56 B 5 BACK FRAME STAY 593B562O10 57 C 6 EDGE SADDLE 540D219O10 PARTS LIST In order to expedite delivery of replacement part orders Specify 1 Model number Serial number 2 Part number and Descript...

Page 54: ...61 B 5 POWER PCB ASSY BARRIER 223C230O10 62 D 7 FUSE PCB ASSY BARRIER 223D744O10 63 712B383O10 B 7 REAR PLATE 64 288P322O10 A 7 B 8 FAN MOTOR M8 2406KL 05W B39 65 A 5 USB COVER 712C733O10 66 A 8 FAN COVER 712C734O10 67 A 7 B 7 BARRIER S 620D352O10 ITEM PARTS NO ADDRESS PARTS NAME DESCRIPTION RoHS CHASSIS ...

Page 55: ... 5 ...

Page 56: ...K PLATE AND MAIN FRAME R 1 A 2 3 B C D E 4 5 6 7 8 7 62 48 52 3 69 69 76 75 68 3 5 53 13 63 50 49 3 5 68 50 47 46 51 74 74 3 3 3 10 44 45 42 66 72 3 3 3 3 72 72 72 73 73 67 67 74 74 71 70 56 61 60 3 3 33 58 55 65 54 33 3 59 57 3 41 64 3 3 61 MAIN FRAME ASSY ...

Page 57: ... SHIELD 599D389O10 52 A 5 LEAD CLAMPER 540D210O20 53 C 6 LEAD CLAMPER 540D074O40 54 936D417O01 D 5 ANTENNA PCB ASSY 55 C 3 BASE CHASSIS 593B588O10 56 C 3 SLIDE RAIL L 595C778O10 57 D 5 SLIDE RAIL R 595C779O10 58 B 2 MAIN FRAME L 593B590O10 59 D 6 MAIN FRAME R 593B589O10 60 C 2 INK CAM SLIDER SP 622C783O10 PARTS LIST In order to expedite delivery of replacement part orders Specify 1 Model number Se...

Page 58: ... 67 D 3 PLATE CAP 622C788O10 68 B 5 C 7 SHAFT SLEEVE H1 632D450O10 69 B 6 B 7 SHAFT SLEEVE H2 623D623O10 70 D 2 ROLLER HOLDER L 623D620O10 71 E 3 ROLLER HOLDER R 623D621O10 72 D 3 D 4 SPACER 223D611O30 73 956D197O01 D 2 E 3 SPECER ASSY S 74 C 4 D 3 SHIELD GASKET 300D057O10 75 B 7 OPEN LEVER SPRING 573D382O10 76 B 7 SLIDE LOCK SPRING 573D383O10 ITEM PARTS NO ADDRESS PARTS NAME DESCRIPTION RoHS MAIN...

Page 59: ... 9 ...

Page 60: ... 10 SLIDE MECHA ASSY 1 A 2 3 B C D E 4 5 6 7 8 3 43 49 3 47 46 50 50 48 41 52 42 3 56 44 10 10 45 57 53 53 51 51 32 32 32 32 58 59 55 55 54 60 61 32 32 32 32 ...

Page 61: ...54 C 3 DOOR EARTH PLATE 599D356O10 55 C 2 C 3 FRONT DOOR SLEEVE 623D582O10 56 A 1 IT OPE PCB ASSY COVER 599D361O10 57 C 1 IT OPE PCB ASSY COVER S 599D362O10 58 E 5 DOOR OPEN SPRING R 573D367O10 59 D 4 DOOR OPEN SPRING L 573D368O10 60 C 3 DOOR CLOSE SPRING R 573D369O10 61 C 2 DOOR CLOSE SPRING L 573D370O10 PARTS LIST In order to expedite delivery of replacement part orders Specify 1 Model number Se...

Page 62: ...4 108 6 3 86 6 3 3 3 75 80 79 3 33 99 10 3 47 46 118 120 121 113 82 34 107 106 105 106 107 34 81 66 87 113 89 102 33 33 102 96 92 33 100 44 34 34 44 100 33 92 91 90 131 77 77 78 118 99 84 78 3 3 3 3 77 77 77 77 76 76 76 76 32 32 32 32 6 6 6 6 123 83 10 117 33 109 98 43 6 100 100 110 114 111 112 103 33 6 4 3 3 3 3 93 4 6 101 103 104 130 94 33 95 42 23 32 3 72 71 10 48 117 128 73 74 79 115 119 10 6 ...

Page 63: ...2 BRACKET ASSY M4 42 956D190O01 D 6 TENSION ROLLER ASSY 43 956C300O01 D 7 P EXIT GEAR ASSY S 44 956C288O21 A 3 B 5 SP INK BRACKET ASSY M6 B 6 45 936D429O01 A 2 IS ENC SEN PCB ASSY 46 956C289O21 A 5 TU INK BRACKET ASSY M3 PARTS LIST In order to expedite delivery of replacement part orders Specify 1 Model number Serial number 2 Part number and Description 3 Quantity Unless full information is suppli...

Page 64: ...0 70 623D609O10 E 1 E 2 W PAPER GUIDE ROLLER 71 956C293O21 E 5 P ROLL BRACKET ASSY M5 72 936D428O01 E 6 PM ENC SEN PCB ASSY 73 D 4 BOTTOM PLATE ASSY SL 956C278O01 74 D 5 SLIDE PLATE ASSY R 956C279O01 75 B 3 SLIDE PLATE ASSY L 956C280O01 76 623D573O10 C 4 C 5 SLIDER ROLLER 77 C 4 C 5 PLATE CAP 622C788O10 D 5 78 C 5 DOOR SPRING PLATE 595C769O10 79 B 4 D 6 CLAMPER 540D210O20 80 B 3 EDGE SADDLE 540D38...

Page 65: ... 5 B 8 PLATEN SPRING 573D358O10 114 B 2 D 7 PLATEN ADJUST SPRING 573D359O10 115 B 2 PLATEN EARTH PLATE 599D339O10 116 D 1 S1 SEN HOLDER 622C745O10 117 A 4 C 7 SLIDE LOCK LEVER 599D340O10 118 A 4 C 7 SLIDE LEVER SPRING 573D360O10 119 622C736O10 B 2 SP3 INK GEAR 120 623D650O10 A 5 TU1 INK GEAR 121 622C819O10 A 5 TU2 INK GEAR 122 C 2 PAPER HOLDER L 621B252O10 123 C 1 COVER HOLDER L 622C714O10 124 E 4...

Page 66: ...2 3 B C D E 4 5 6 7 8 3 3 75 69 3 3 3 3 3 71 70 3 43 57 68 68 3 44 68 68 41 67 3 42 66 66 73 74 45 46 48 49 49 50 50 34 34 55 51 51 54 53 52 34 56 6 4 59 64 62 63 61 31 31 31 60 31 65 58 3 3 72 3 47 X 9 76 77 78 47 X 10 6 79 FRONT DOOR ASSY ...

Page 67: ... D 7 E 7 P EXIT TL SLEEVE 623D581O10 52 623D580O10 E 7 P EXIT TL GEAR 53 573D361O10 E 7 P EXIT TL SPRING1 54 573D362O10 E 7 P EXIT TL SPRING2 55 573D363O10 D 7 P EXIT TL SPRING3 56 D 5 FB PAPER GUIDE ASSY 956C306O01 57 B 4 FRONT DOOR PLATE 593B586O10 58 956C311O21 E 2 CUTTER ASSY M2 59 C 4 ROLLER HOLD ASSY 956C310O01 PARTS LIST In order to expedite delivery of replacement part orders Specify 1 Mod...

Page 68: ... 5 FU HOLD ROLLER 622C730O10 69 A 2 T FRONT DOOR PLATE 593B614O10 70 C 4 CUTTER HOLDER R 599D394O10 71 C 3 CUTTER HOLDER L 599D395O10 72 E 1 EXIT PAPER GUARD 622C815O10 73 573D386O10 C 5 LEVER LOCK SPRING L 74 573D387O10 D 8 LEVER LOCK SPRING R 75 A 1 OPE PCB ASSY HOLDER 595C807O10 76 622C727O10 D 5 FB PAPER GUIDE 77 E 5 FB PAPER GUIDE2 622C814O10 78 E 5 LOADING PINCH SHAFT 632D452O10 79 D 5 PAPER...

Page 69: ...07 81 102 33 33 102 96 92 100 44 34 3444 100 92 91 90 74 75 100 100 110 114 111 112 103 33 101 103 104 130 94 33 95 98 33 33 103 100 100 110 100 111 114 112 103 33 97 33 115 105 90 91 96 105 90 96 75 74 DETAILS OF ROLLER AREAS ...

Page 70: ...ata read in step 2 into the newly attached head using the EEPROM read write menu in the service application 5 Print the head pattern after replacing the head 6 Adjust the density according to the density adjustment menu in the service application Available functions of the service application adjustment check items 24V adjustment Density adjustment Adjustment of M1 motor current Adjustment of M3 m...

Page 71: ...tment menu in the service application 2 Printing after the head replacement Set the density adjustment value to the default using the Density Adjustment menu in the service application and print the head pattern in 10X15 4X6 size 3 Comparing with the printing before the head replacement and performing the fine adjustment Compare the image printed in step 1 before the head replacement with that pri...

Page 72: ... image and the amount of the margin cut In case of an adjustment failure a white horizontal line appears on the top or bottom of an image edge of an image isn t printed or a paper jam occurs due to the margin cut Adjustment procedure 1 Printing images before adjustment Before adjusting the printing position perform the Feed Cut using the service application Print two sheets of a solid gray pattern...

Page 73: ...d black mark sensor This item is used to adjust the sensitivity of the Post card black mark sensor In case of an adjustment failure a black marking isn t detected properly or a black marking isn t placed on the specified position of the printing sheet Adjustment procedure 1 T B D It will be supported in the future Updating the firmware is necessary if you use an old version 9 Head cleaning This it...

Page 74: ...Humidity HUM Drive HTH Motor MTH Horizontal adjustment Y top margin Margin cut amount Continuous cut amount Post M1 phase current M3duty M5duty M6duty S15 Light quantity duty Threshold Threshold AD value S16 same as S15 Post Light quantity duty Threshold Threshold AD value white AD value black Coefficient of density adjustment 24 V adjustment CP D70 707 Test Print 02 Print Count 3736223 Cut Count ...

Page 75: ... 1 PARTSLIST ...

Page 76: ... 2 PACKING PARTS Ink cassette Paper flange ASSY 10 5 14 3 8 9 3 4 13 1 18 16 15 19 17 7 12 6 11 20 Stick the FILAMENT TAPE from the front to the side 21 7 ...

Page 77: ... 246C433O10 AC POWER CORD US 10 QUICK GUIDE 871C700O20 11 AIR SHEET 831D353O60 12 PACKING BAG 831D193O10 13 621B248O10 INK CASSETTE 14 760C837O10 TRAY UNIT 15 BAND 540D425O10 16 SCREW 669D988O10 17 SCREW 669D987O10 18 CABLE BAND 540D426O10 19 WASHER 556D158O10 20 INST SHEET 857D110O10 21 FILAMENT TAPE 233D640O80 RoHS compliant model Parts listed below are all RoHS compliant When servicing this mod...

Page 78: ...6 7 8 DUST BOX ASSY 28 3 3 4 8 2 LABEL ATTACHING POSITION Label type 1 Serial label 2 Name label 3 Caution label 4 Protect label 5 Cutter caution label 6 Caution label 7 Top door label 8 Bin installation guide label ...

Page 79: ... 189P187O90 AC CERAMIC CAPACITOR 250V 2200pF M p p C904 189P187O90 AC CERAMIC CAPACITOR 250V 2200pF M C905 189P272O20 C M POLYESTER 450V 2 2μF K μ C907 185D204O10 ELECTROLYTIC CAPACITOR μ H450V 470μF M C908 172P562O50 C M PP 1250VHP 0 01μF J H C909 181P555O90 ELECTROLYTIC CAPACITOR 50V 22μF M C912 181P555O70 ELECTROLYTIC CAPACITOR 50V 4 7μF M C951 181P737O00 ELECTROLYTIC CAPACITOR 35V 1000μF M C95...

Page 80: ... ASSY 936D420O01 OPE PCB ASSY 936D428O01 PM ENC SEN PCB ASSY 936D413O01 POWER PCB ASSY 936D421O01 REF1 SEN PCB ASSY 936D422O01 REF2 SEN PCB ASSY 936D423O01 REF3 SEN PCB ASSY 936D433O01 RELAY PCB ASSY MECHANICAL PARTS 530D080O10 BUSH 530D080O20 BUSH 956C311O21 CUTTER SERVICE ASSY M2 221C089O10 DRIVE FFC BARRIER 976C027O01 DUST BOX ASSY 956C301O01 F EXIT P GEAR ASSY 622C727O10 FB PAPER GUIDE ASSY 62...

Page 81: ...ANEL ASSY PACKING PARTS AND ACCESSORY 246C098O10 AC POWER CORD 246C433O10 AC POWER CORD 803C476O10 CUSHION T B 621B248O10 INK CASSETTE 801C698O10 PACKING CASE 956C297O01 PAPER FLANGE ASSY 760C837O10 TRAY UNIT SYMBOL No PART No PART NAME DESCRIPTION 7 RoHS SYMBOL No PART No PART NAME DESCRIPTION Critical components Warranty return items ...

Page 82: ...1 16 6 FPGACSN_F WE H L RD INT IC7000 CPU SH7203 UBC debug I F SSU 2ch USB 2 0 I2C 4ch A D 8ch D A 2ch SCIF 4ch UART EXTAL USB_X1 RSTN AD_BHTHERM IC7701 DC DC 1 2V U5 0V S3 3V 5 0V 3 3V S3 3V Ch 0 Motor Current B_HUMID B_THERM S3 3V 5 0V TO Antenna 19 15 3 3V 5 0V TO PCB POWER 4 41 19 BH_DATA _F X7400 60MHz SSG CLK 60MHz FPGACLK_ENB FPGA_RSTN 2 S3 3V Mecha Control BRF_ANT TO PCB INK SH_SDA1 SCL1 H...

Page 83: ...INK SP ENCODE S14 S15 INK MARK Y M C OP S16 INK MARK Y S15 LR LS4 LS20 S29 DUST BOX CUTTER UNIT S20 CUTTER POSITION S23 CUTTER POSITIO M2 IC4015 A D IC4020 Comparator IC4017 Comparator IC4018 Comparator ROA ROB PAPER RIBBON ALARM PUSH SW ORB ORA OT BUZZER HUMID SENSOR CN1 S1 S2 S3 S8 S12 S13 S14 S1 S2 S3 S8 S10 S11 S20 S23 S24 S25 S29 HUM HTH PLAT S7 S15 S16 KTH MTH S29 SENSOR OUTPUT MOTOR CONTROL...

Page 84: ...3Vdc PD PU PR PF2 HEAD RELAY ON OFF PF1 PCB DIGITAL THERMAL HEAD PCB DIGITAL POWER FAN 1 POWER FAN 2 ISOLATED LIVE OVP LIVE HEAD ADJ PFC DIODE D9A1 THERMAL SW Z9A1 For Q9A1 Q9A2 F B THERMAL SW IC952 For T901 Vcc FUSE F9F1 L N FG BRIDGE DIODE D901 L N RELAY POWER K9S1 ISOLATION BRIDGE DIODE D9S1 SUB TRANS T9S1 ISOLATION PHOTO COUPLER PC9S1 ISOLATION SUB HIC IC9S1 Drain Vcc F B SUB CIRCUIT MAIN CIRC...

Page 85: ... MEMO ...

Page 86: ... B H _ D A T A 2 7 G N D G N D 3 3 V PCB OPE G N D O P E _ A G N D R F _ J G N D B H _ D A T A 3 3 G N D M T H U S B _ D P _ F S 3 3 V A D _ S I _ D A T G N D G N D B H _ D A T A 3 4 J H _ D A T A 2 9 PCB IS 5 V O P E _ B B H _ D A T A 3 3 G N D G N D B H _ C L K 2 J H _ D A T A 3 0 S 1 4 _ E N C D G N D B U Z Z E R P u l l U p B H _ D A T A 3 2 G N D 5 V G N D 3 3 V G N D J H _ D A T A 3 1 N C 3 ...

Page 87: ... E A T I I N D E T E C T O R S Y N C A M P O U T O N O F F V D E T C T V C I D E T V C C O V P C S V F B 20V 0 1A 2 4 V GND C F GND O U T F B GND GND GND C L M GND GND 5V T O N GND E V C C HEAD_ADJ GND T O F F C D E T LIVE LOW R 24V 24V 24V GND 24V 24V GND GND FAN_LOCK1 FAN_LOCK2 RELAY_ON GND FAN_LOCK1 FAN_LOCK2 GND S3 3V G N D NEUT LIVE NEUT LIVE A C 2 5 0 V o r 2 7 5 V A C 2 5 0 V o r 2 7 5 V FA...

Page 88: ...A 1 L C D _ V E P W C A U D A T A 3 146 P V c c 147 P F 1 7 F C E L C D _ C L 1 148 P F 1 6 F R B L C D _ D O N 149 P F 1 5 N A F 7 L C D _ D A T A 1 5 150 P F 1 4 N A F 6 L C D _ D A T A 1 4 151 P F 1 3 N A F 5 L C D _ D A T A 1 3 152 P F 1 2 N A F 4 L C D _ D A T A 1 2 153 P F 1 1 N A F 3 L C D _ D A T A 1 1 154 V c c 155 P F 1 0 N A F 2 L C D _ D A T A 1 0 156 V s s 157 P V s s 158 P F 9 N A F ...

Page 89: ... O N R F _ S Y S C L K R F _ J G N D _ F R F _ J S I G N A L _ F R F _ T X O U T 4 7 4 7 3 3 0 4 7 0 3 3 3 3 4 7 3 3 4 7 3 3 3 3 0 3 3 4 7 4 7 4 7 4 7 3 3 3 3 4 7 3 3 4 7 4 7 3 3 0 3 3 0 3 3 0 1 0 K 4 7 F 1 M 4 7 4 7 1 0 K 3 3 0 4 7 3 3 3 3 4 7 K 0 1 Z 1 Z 1 Z 1 Z 1 Z 1 Z 1 Z 1 Z 1 Z 1 K 1 u Z 1 Z 1 1 0 0 Z 1 Z 1 Z 1 Z 1 Z 1 K 1 2 0 0 Z 1 2 2 0 Z 1 K 1 u Z 1 Z 1 Z 1 Z 1 Z 1 Z 1 Z 1 Z 1 Z 1 Z 1 Z 1...

Page 90: ...T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L ...

Page 91: ...1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 0 5 L L 1 2 1 T B K 1 0 ...

Page 92: ...S 11 G N D 12 V G 13 C P 2 14 C P 1 15 R E G 5 16 I N 1 17 I N 2 18 V R E F 19 S C P 20 V C C 21 1 P G N D 2 O U T B 3 O U T B 4 R N F 5 R N F 6 V M 7 V M 8 O U T A 9 O U T A 10 P S 11 G N D 12 V G 13 C P 2 14 C P 1 15 R E G 5 16 I N 1 17 I N 2 18 V R E F 19 S C P 20 V C C 21 1 P G N D 2 O U T B 3 O U T B 4 R N F 5 R N F 6 V M 7 V M 8 O U T A 9 O U T A 10 P S 11 G N D 12 V G 13 C P 2 14 C P 1 15 R...

Page 93: ... SW_CANCEL POWER MEDIA ALARM Intelligent Tray ALARM MEDIA XPOWER RDY XPOWER STB B U Z Z E R RF GND PCB DRIVE ROA PCB DRIVE ROB PCB DIGITAL 2 4 DA Memory RF ID PCB OPE PCB IT OPE PCB ANTENNA Q5001 B Z 5 0 0 0 Q5002 Q5003 L 5 0 0 2 L 5 0 0 0 Q5004 Q5005 L 5 0 0 1 L 5 0 0 3 L 5 0 0 9 L 5 0 0 8 L 5 0 1 0 C 5 0 1 3 S W 5 0 0 0 S W 5 0 0 1 R 5 0 0 1 R 5 0 0 0 C 5 0 2 6 R 5 0 2 6 L 5 0 1 1 L 5 0 1 2 L 5 ...

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