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4

6. Miscellaneous Notes

Secure the field-supplied pipes with a pipe cover and a cable tie in place to keep them from coming in contact with other pipes as 
necessary. 
Install the insulation cover so that the edges of the cover meet at the top.

WT06204X03 

See reverse.

4. Insulation Cover Installation

Install the insulation cover on the twinning kit after brazing the pipes and twinning kit. 
Insulate all refrigerant pipes. Insulate the high-pressure and low-pressure pipes separately, and pipes located inside the unit as well as 
the outside. Use heat-resistant insulation material (Heat resistant : at least 120°C [248°F], Thickness: high-pressure = 10 mm [13/32 
in.], low-pressure = 20 mm [13/16 in.] ). Position the edges of the insulation cover and heat-resistant insulation material so as not to 
leave a gap, and then wrap the exterior perimeter of the pipe joints and middle with tape (field-supplied).

Tape (field-supplied)

Heat-resistant insulation material (field-supplied)

Heat-resistant insulation material (field-supplied)

To be gap free

To be gap free

field-supplied pipe

field-supplied pipe

field-supplied pipe

b

Insulation cover

2

High-pressure 

twinning pipe

Insulation cover

Heat-resistant insulation material (field-supplied)

Tape (field-supplied)

Insulation covers can shrink. 

Overlap the tape as shown in the 

left figure so that there will be no 

gap in-between the insulation cover 

or field-installed insulation material.

Overlap margin of the tape

5. Installing the water stopper

Make sure to install the supplied water stopper and sealing material when providing insulation. 
The water stopper supplied with this kit is for the main low-pressure pipe. For the low-pressure pipe between heat source units, use the 
water stopper and the sealing material that are supplied with the unit.

C

J

K

I

H

B

A

I

D

E

G

F

A

: Position the edge of the supplied paper with mark at the edge of the pipe cover. 

Then, wind the sealing material to the pipe, using the mark on the paper to properly align it.

B

: Extend the field-supplied insulation all the way to the end of the sealing material described 

in step A.

C

: Install the water stopper at the end face of the insulation.

D

: Mark

E

: Install the sealing material so that the edges of the material meet at the top.

F

: Inside the unit

G

: Pipe cover

H

: The seam of the insulation should be at the top.

I

: Sealing material

J

: Install the water stopper so that the slit of the water stopper is at the top.

K

: Water stopper

WT06204X03.indd   4

7/22/2011   1:12:07 PM

Summary of Contents for CMY-Q100CBK

Page 1: ...mponents with bare hands during and immediately after operation In the event of a refrigerant leak thoroughly ventilate the room Improper installation may result in refrigerant gas leakage and equipment damage If the wrong twinning pipe or wrong size connecting pipe is used air conditioning performance will suffer If leaked refrigerant comes in contact with a heat source such as a fan heater stove...

Page 2: ...ning pipe Heat Source unit 1 High pressure c ø15 88 ø19 05 Twinning pipe Heat Source unit 2 Low pressure d ø19 05 ø22 2 Twinning pipe Heat Source unit 2 High pressure e ø15 88 ø19 05 Choose the correct size pipe using the above table Connect the field supplied pipe to the twinning kit for the sizes in the table that are marked with an asterisk Heat source unit 1 Heat source unit 2 To BC controller...

Page 3: ... from being damaged do not let its temperature rise above 120 C 248 F Place a wet towel on the refrigerant service valve before brazing the pipes Direct the blazing torch flame away from the adjacent cables and sheet metal to keep them from being damaged CAUTION 3 Pipe Connection Example Connect the pipes between heat source units referencing the figure below 1Low pressure twinning kit d ID22 2 7 ...

Page 4: ...ver 2High pressure twinning pipe Insulation cover Heat resistant insulation material field supplied Tape field supplied Insulation covers can shrink Overlap the tape as shown in the left figure so that there will be no gap in between the insulation cover or field installed insulation material Overlap margin of the tape 5 Installing the water stopper Make sure to install the supplied water stopper ...

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