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1 Overview

The model MT180/MT190 is a multi-mode ultrasonic thickness gauge. Based on the same operating

principles as SONAR, the instrument is capable of measuring the thickness of various materials with

accuracy as high as 0.1/0.01 millimeters.

The multi-mode feature of the gauge allows the user to toggle between pulse-echo mode (flaw and pit

detection), and echo-echo mode(eliminate paint or coating thickness).

1.1 Product Specifications

Display

4.5 digits LCD with EL backlight.

Range

Pulse-Echo mode: (0.65

600)mm (in Steel).

Echo-Echo mode: (3

30)mm for MT180, (3

60)mm for MT190.

Sound Velocity Range: (1000~9999) m/s.

Resolution

0.1mm/0.01mm

Accuracy

±

0.5%Th0.01

mm, depends on materials and conditions

Storage

Memory for up to 20 files (up to 99 values for each file) of stored values.

Power Source

Two “AA” size, 1.5 Volt alkaline batteries. 100 hours typical operating time (EL

backlight off).

Communication

USB1.1.

Outline dimensions

150mm×74mm×32 mm.

Weight

245g

1.2 Main Functions

Multi-mode: Pulse-Echo mode and Echo-Echo mode.

Capable of performing measurements on a wide range of material, including metals, plastic,

ceramics, composites, epoxies, glass and other ultrasonic wave well-conductive materials.

Transducer models are available for special application, including for coarse grain material and high

temperature applications.

Probe-Zero function, Sound-Velocity-Calibration function

Two-Point Calibration function.

Single point mode and Scan mode. Seven measurements readings per second in single point mode,

and sixteen per second in Scan Mode.

Coupling status indicator showing the coupling status.

Units: Metric/Imperial unit selectable.

Battery information indicates the rest capacity of the battery.

Auto sleep and auto power off function to conserve battery life.

Optional software to process the memory data on the PC.

1.3 Measuring Principle

The digital ultrasonic thickness gauge determines the thickness of a part or structure by accurately

measuring the time required for a short ultrasonic pulse generated by a transducer to travel through the

thickness of the material, reflect from the back or inside surface, and be returned to the transducer. The

measured two-way transit time is divided by two to account for the down-and-back travel path, and then

multiplied by the velocity of sound in the material. The result is expressed in the well-known relationship

2

t

v

H

Where

H

Thickness of the test piece.

v

Sound Velocity in the material.

t

The measured round-trip transit time.

1.4 Configuration

Table 1-1

Summary of Contents for mt180

Page 1: ...Mul ti Mode Ultrasonic Thickness Gauge MT180 190 User s Manual MITECH CO LTD www mitech ndt com ...

Page 2: ...ion of Surfaces 6 4 Operation 6 4 1 Power On Off 6 4 2 Setting the Measurement Mode 6 4 3 Perform Probe Zero 6 4 4 Sound Velocity Calibration 7 4 5 Making Measurements 8 4 6 Scan mode 9 4 7 Changing Resolution 9 4 8 Changing Units 9 4 9 Memory Management 9 4 10 EL Backlight 10 4 11 Battery Information 10 4 12 Auto Power Off 10 4 13 System Reset 10 4 14 Connecting to a Computer 10 5 Servicing 10 6 ...

Page 3: ...ass and other ultrasonic wave well conductive materials Transducer models are available for special application including for coarse grain material and high temperature applications Probe Zero function Sound Velocity Calibration function Two Point Calibration function Single point mode and Scan mode Seven measurements readings per second in single point mode and sixteen per second in Scan Mode Cou...

Page 4: ...z 5 DataPro Software 1 6 Communication Cable 1 1 5 Operating Conditions Operating Temperature 20 60 Storage Temperature 30 70 Relative Humidity 90 The surrounding environment should avoid of vibration strong magnetic field corrosive medium and heavy dust 2 Structure Feature 1 The main body 2 Keypad 3 LCD display 4 Pulser socket 5 Receiver socket 6 Probe zero disc 7 Communication port 8 Label 9 Bat...

Page 5: ...ct transducer for a job is critical to being able to easily perform accurate and reliable measurement The following paragraphs highlight the important properties of transducers which should be considered when selecting a transducer for a specific job Generally speaking the best transducer for a job is one that sends sufficient ultrasonic energy into the material being measured such that a strong s...

Page 6: ...trasonic sound waves that the instrument uses to calculate the thickness of the material being measured The transducer connects to the instrument via the attached cable and two coaxial connectors When using transducers the orientation of the dual coaxial connectors is not critical either plug may be fitted to either socket in the instrument The transducer must be used correctly in order for the in...

Page 7: ...e perpendicular to the material surface In this case it will be difficult to exactly locate tiny irregularities in the material being measured as the focus of the sound beam no longer lies directly beneath the transducer 4 Operation 4 1 Power On Off The instrument is turned on by pressing the key When the gauge is turned on it will first perform a brief display test by illuminating all of the segm...

Page 8: ...ound velocity for the material being measured Different types of material have different inherent sound velocities If the gauge is not set to the correct sound velocity all of the measurements the gauge makes will be erroneous by some fixed percentage The One point calibration is the simplest and most commonly used calibration procedure optimizing linearity over large ranges The Two point calibrat...

Page 9: ...d thickness changes from the value shown while the transducer was coupled repeat step 3 Press the key The MM or IN symbol should begin flashing Use the key and the key to adjust the displayed thickness up or down until it matches the thickness of the sample piece Press the key The display will flash 1OF2 Repeat steps 3 through 6 on the second calibration point Press the key so that The M S or IN μ...

Page 10: ...asured the gauge is keeping track of the lowest measurement it finds The transducer may be scrubbed across a surface and any brief interruptions in the signal will be ignored When the transducer loses contact with the surface for more than two seconds the gauge will display the smallest measurement it found When the transducer is removed from the material being scanned the gauge will display the s...

Page 11: ...needed as the power source After several hours usage of the preset batteries the battery symbol on the screen will be shown as The more of dark part indicates the more close to fill When the battery capacity runs out the battery symbol will be shown as and will begin to flash When this occurs the batteries should be replaced Please take out the batteries when not working during a long period of ti...

Page 12: ... 0 091 2311 Teflon 0 056 1422 Water 0 058 1473 Note the sound velocity shown is approximately for reference only Appendix B Applications Notes Measuring pipe and tubing When measuring a piece of pipe to determine the thickness of the pipe wall orientation of the transducers is important If the diameter of the pipe is larger than approximately 4 inches measurements should be made with the transduce...

Page 13: ...y calibrating to each test piece individually the effects of variation of sound velocity will be minimized An additional important consideration when measuring laminates is that any included air gaps or pockets will cause an early reflection of the ultrasound beam This effect will be noticed as a sudden decrease in thickness in an otherwise regular surface While this may impede accurate measuremen...

Page 14: ...temperatures may include water various oils and greases gels and silicone fluids Measurements at elevated temperatures will require specially formulated high temperature couplants Inherent in ultrasonic thickness measurement is the possibility that the instrument will use the second rather than the first echo from the back surface of the material being measured while in standard pulse echo mode Th...

Page 15: ...nline reporting to repair sheet In accordance with the international relevant regulations the following are not within the scope of free warranty Damage caused by man made or improper keeping Self dismantle or non special repair shop dismantle Do not follow the requirement of service registration or warranty expired Consumable parts Service promise MITECH users have lifelong maintenance service Fr...

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