5
Table of Contents
Introduction
. . . . . . . . . . . . . 2
Preface . . . . . . . . . . . . . . . . . . 2
Proper use . . . . . . . . . . . . . . . 2
Disclaimer. . . . . . . . . . . . . . . . 3
Notes on warranty . . . . . . . . . 4
Acceptance of the machine . . 4
1
Safety Information . . . . . . . . 6
1.1
Safety and Warning Symbols . 6
1.2
General Provisions . . . . . . . . . 6
1.3
Operational Precautions. . . . . 8
1.4
Maintenance Precautions. . . . 9
1.5
Battery and Electrical System
Precautions . . . . . . . . . . . . . 11
1.6
Cleaning Solution Use and
Disposal Precautions . . . . . . 12
1.7
Machine Labels . . . . . . . . . . 12
2
Machine Overview . . . . . . . 14
2.1
Front . . . . . . . . . . . . . . . . . . . 14
2.2
Rear . . . . . . . . . . . . . . . . . . . 15
3
Operating Elements . . . . . . 16
3.1
Operating Panel . . . . . . . . . . 16
3.2
At the Machine . . . . . . . . . . . 19
4
First Operation . . . . . . . . . . 24
4.1
Instruction. . . . . . . . . . . . . . . 24
4.2
Initial charging procedure . . . 24
4.3
Before Putting into Operation 24
4.4
Start Machine . . . . . . . . . . . . 24
4.5
Operation . . . . . . . . . . . . . . . 25
4.6
Stop Machine . . . . . . . . . . . . 26
4.7
After Work . . . . . . . . . . . . . . 26
4.8
Transporting the machine . . 27
4.9
Tie-down points . . . . . . . . . . 27
5
Operation . . . . . . . . . . . . . . 28
5.1
Method of Operation . . . . . . 28
5.1.1
Brush Deck. . . . . . . . . . . . . . 28
5.1.2
Solution Tank . . . . . . . . . . . . 28
5.1.3
Recovery Tank . . . . . . . . . . . 29
5.1.4
Batteries . . . . . . . . . . . . . . . . 29
5.1.5
Drive motor. . . . . . . . . . . . . . 29
6
Technical Data . . . . . . . . . . 30
7
Maintenance and Care . . . . 32
7.1
Minuteman System
Maintenance. . . . . . . . . . . . . 32
7.2
Maintenance Document . . . . 33
7.3
Maintenance Schedule. . . . . 35
7.4
Battery Systems . . . . . . . . . . 38
7.4.1
Charge Batteries . . . . . . . . . 39
7.4.2
Charger Specifications . . . . . 39
7.4.3
Maintenance Batteries . . . . . 39
7.4.4
Remove Batteries. . . . . . . . . 39
7.4.5
Install Batteries. . . . . . . . . . . 39
7.4.6
Disposal of Batteries . . . . . . 39
7.5
Solution tank . . . . . . . . . . . . 39
7.5.1
Fill solution tank . . . . . . . . . . 41
7.5.2
Empty solution tank . . . . . . . 41
7.5.3 Solution Filter . . . . . . . . . . . . 41
7.6
Recovery tank . . . . . . . . . . . 42
7.6.1 Empty recovery tank . . . . . . 42
7.6.2 Clean recovery tank . . . . . . . 42
7.6.3 Clean Suction Filter . . . . . . . 42
7.7
Cylindrical Brush Deck . . . . . 43
7.7.1 Clean dirt hopper . . . . . . . . . 43
7.7.2 Remove brushes . . . . . . . . . 43
7.7.3 Clean brushes . . . . . . . . . . . 43
7.7.5 Change roller bumper . . . . . 43
7.8
Pump Tank In-Line Filter . . . 44
7.9
Vacuum Shoes. . . . . . . . . . . 45
7.9.1 Removal . . . . . . . . . . . . . . . . 45
7.9.2 Cleaning . . . . . . . . . . . . . . . . 45
8
Troubleshooting. . . . . . . . . 48
9
Fault Codes. . . . . . . . . . . . . 50
10
Warranty . . . . . . . . . . . . . . . 54
