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IMPORTANT SAFETY INSTRUCTIONS

CAUTION:

Operators must read and understand this manual before operating or maintaining this machine.

Disconnect wiring harnesses between 3800 and Sweep System Plus before disconnecting
Sweep System Plus from 3800.

Press Red Emergency Disconnect Button before installing/removing Sweep System Plus
from 3800.

Press Red Emergency Disconnect Button before changing brooms on Sweep System Plus.

All covers and doors must be closed before use.

Keep hands and feet clear of moving parts while machine is in operation.

Disconnect the power to the machine by pressing the Red Emergency Disconnect Button when
charging batteries or during installation or removal of pads.

During operation, loose objects on the floor can become dangerous projectiles if struck by the
high speed brooms.  Special attention should be paid in removing or avoiding loose floor tile,
electrical cables, and telephone connection boxes.

During operation, attention should be paid to other persons in the work area, especially small
children.

Electrical motors and components can cause an explosion when operated near explosive
materials or vapors.  Do not operate this machine near flammable materials such as solvents,
thinners, fuels, grain dust, etc.

Make sure the Red Emergency Disconnect Button is pressed and the battery connector is
unplugged from the machine before performing any service or maintenance procedures.

Store or park this machine on a level surface only, with parking brake engaged.  To prevent
unauthorized use, machine should be stored with key removed.

These machines are designed for level floor operation  only.  

Do not operate on ramps

or inclines.

This machine is not suitable for picking up hazardous dusts.

Use caution when moving this machine into areas that are below freezing.  Any water in the tanks
or hoses can cause damage.

Do not clean machine with a pressure washer.

Battery acid can cause burns.  When working on or around batteries, wear protective clothing and
safety glasses.  Remove metal jewelry.  Do not lay tools or metal objects on top of batteries.

Charging batteries generates explosive gases.  DO NOT CHARGE BATTERIES WHEN OPEN
FLAMES OR SPARKS ARE PRESENT.  DO NOT SMOKE.  Make sure the charger is turned off
before disconnecting it from the machine.  Charge the batteries in a well-ventilated area with the
battery cover removed completely.

Authorized personnel must perform maintenance and repairs.

SAVE THESE INSTRUCTIONS

Summary of Contents for PowerBoss 3800

Page 1: ...Model 383500 PowerBoss 3800 Rider Sweep System Plus OPERATION SERVICE PARTS CARE Revised 2 02...

Page 2: ...n BroomAdjustment 3 Main Broom Replacement 4 Side BroomAdjustment 5 Side Broom Replacement 5 Filter Replacement 5 Filter Cleaning 5 Components 6 7 8 MainAssembly 9 10 11 Hopper Track 12 Main BroomAsse...

Page 3: ...materials or vapors Do not operate this machine near flammable materials such as solvents thinners fuels grain dust etc Make sure the Red Emergency Disconnect Button is pressed and the battery connect...

Page 4: ...ogether and store Fig 4 8 Electrical Connection Connect power and circular connectors from Sweeper to the mating connectors under the main machine REMOVAL INSTRUCTIONS 1 Turn Sweeper power on When Swe...

Page 5: ...ter Sweeper pivots down move Presweep Switch to neutral middle position 3 Depress Red Emergency Disconnect Switch on 3800 Rider 4 Pull hopper from front of machine using finger hold on bottom of hoppe...

Page 6: ...g plate Be sure to insert rotating hub into broom cylinder Fig 6 6 Close and latch left hand side door SIDE BROOM ADJUSTMENT The side broom height may be adjusted at either the attachment point on the...

Page 7: ...Air flow direction is up 3 Replace lid FILTER CLEANING Clean panel filter according to the instructions on the panel filter see below Tapping Tap gently on flat surface dirty side down Air Direct com...

Page 8: ...6...

Page 9: ...7 FIG 5...

Page 10: ...8...

Page 11: ...9...

Page 12: ...l Compartment 35 383693 2 Retainer Duct Front Back 36 383694 2 Retainer Duct Side Additional 383500 Figures on Page 11 383500 MAIN ASSEMBLY Item Part No Qty Description 37 383695 1 Retainer Back 38 38...

Page 13: ...11 383500 MAIN ASSEMBLY...

Page 14: ...LH 2 383629 1 Sleeve Bearing 3 8 ID x 5 8 0D 3 3322190 1 Insert 5 16 18 UNC 4 3400943 1 Shoulder Bolt 383630 HOPPER TRACK ASSY RH Item Part No Qty Description 1 383629 1 Sleeve Bearing 3 8 ID x 5 8 OD...

Page 15: ...ainer Hopper Flap 5 383547 1 Flap Hopper 6 383548 1 Hopper Seal Attachment Bracket 7 383682 1 Hopper Seal 8 383692 1 Hopper Seal Retainer 9 711160 3 10 5 8 Hi Lo 10 711503 3 10 WSR 11 712537 3 10 24 x...

Page 16: ...11 383595 1 Pulley L Timing 36 Tooth 12 383597 1 Belt Timing 3 8 62 Groove 13 383598 1 Belt Timing 3 8 56 Groove 14 383687 1 Overspray Guard 15 383697 1 Overspray Guard Retainer 16 710584 8 SCR MC 20...

Page 17: ...650 1 Cover Housing 5 383703 1 Side Broom Mount Assy 6 711124 4 Pan Head ST 10 x 37 7 711505 4 WSR 8 711554 7 WSR Internal Lock ID 9 742781 1 Motor Right Angle Gear 10 3322188 4 Insert 20 UNC 11 33221...

Page 18: ...16 383677 CART ASSEMBLY Item Part No Qty Description 1 383670 1 Cart Weldment 2 430029 2 Caster 3 711439 2 Nut 3 8 16...

Page 19: ...1 383661 1 Side Cover Weldment RH 2 383681 1 Side Seal 3 383690 1 Front Retainer 4 383691 1 Side Retainer 5 712536 5 10 24 x 75 SS Truss Hd SCR 6 712565 2 SCR MC 20 x 63 SS 7 712638 5 Nut Hex 10 24 Ny...

Page 20: ...Door LH 3 383680 1 Front Seal LH 4 383681 1 Side Seal 5 383690 1 Front Retainer 6 383691 1 Side Retainer 7 712536 5 10 24 x 75 SS Truss Hd SCR 8 712565 6 SCR MC 20 x 63 SS 9 712638 5 Nut Hex 10 24 Ny...

Page 21: ...19 3800 RIDER SWEEPING SYTEM WIRING DIAGRAM...

Page 22: ...20 3800 RIDER SWEEPING SYTEM WIRING DIAGRAM...

Page 23: ...become the sole property of Minuteman International Inc or its original manufacturer whichever the case may be Minuteman International Inc disclaims any implied warranty including the warranty of mer...

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