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6

Avoid contact with battery acid.  Battery acid can cause burns.  When working on or around
batteries, wear protective clothing and safety glasses.  Remove metal jewelry.  Do not lay tools
or metal objects on top of batteries.

Charging batteries generates explosive gasses. 

Do not charge batteries when open flames

or sparks are present. Do not smoke.  

Make sure the charger is turned off before

disconnecting it from the machine.
Charge the batteries in a well-ventilated area with the battery cover removed completely.

Do not clean machine with a pressure washer.

Authorized personnel must perform repairs and maintenance.  Use Minuteman supplied
replacement parts.

SAVE THESE INSTRUCTIONS

Proper Use

The Kleen Sweep 35W vacuum sweeper has been designed exclusively for sweeping floor
surfaces, including production facilities, warehouses, parking areas, and pedestrian areas, to
collect dry and moist matter.  Whatever sort of use beyond the specified range will be deemed
improper use; the manufacturer cannot be held liable for consequential damage. The term of
proper use also includes compliance with the manufacturer's instructions about operation,
maintenance and repair. The Kleen Sweep 35W may be used, serviced and repaired by
persons only that are familiar with the machine and are aware of possible hazards.

Inspection

Carefully unpack and inspect your Kleen Sweep 35W for shipping damage. Follow unpacking
instructions on shipping pallet. Each unit has been tested and thoroughly inspected before
shipment. Any damage is the responsibility of the delivery carrier who should be notified
immediately.

Electrical

This machine is battery operated and designed to operate on 12 volts DC (2) 6-volt batteries.

Batteries

The recommended batteries are rated 275Ah (Minuteman P/N 956740).
We do not recommend mixing AMP hour capacities. Any alternate battery sets can be used if
they equal physical size and capacity.

Operator Responsibility
Read this manual carefully before operating this machine.

The operator is responsible in taking care of the daily maintenance and check ups of the
machine to keep it in good working condition. The operator must inform the service mechanic
or supervisor when the scheduled maintenance intervals are required as stated in the

MAINTENANCE

 section of this manual.

Summary of Contents for Kleen Sweep 35W HM35BQP

Page 1: ...Kleen Sweep 35W Model Sweeper HM35BQP OPERATION SERVICE PARTS CARE...

Page 2: ...78 840mm Height Over Handlebar 40 57 1030mm Weight Without Batteries 208lbs 95kg Weight With Batteries 342lbs 155kg Traveling and Sweeping Performance Speed Forward 3mph 4 83km h Sweeping Width With S...

Page 3: ...3...

Page 4: ...5W 11 EMPTY DIRT HOPPER 12 TRACTION DRIVE 12 REPLACE BROOM ROLLER 12 ADJUST SWEEPING TRACK 13 REPLACING THE SIDE BROOM 13 REPLACING THE SIDE BROOM V BELT 14 FILTER SYSTEM DUST EXTRACTOR 14 MAINTENANCE...

Page 5: ...cially if small children are present Electric motors and components can cause an explosion when operated near explosive materials or vapor Do not operate this machine near flammable materials such as...

Page 6: ...term of proper use also includes compliance with the manufacturer s instructions about operation maintenance and repair The Kleen Sweep 35W may be used serviced and repaired by persons only that are f...

Page 7: ...cted from the power supply as long as they are energized Top up using distilled water only Never add battery acid when the cells are in good condition To avoid leakage currents make sure that the batt...

Page 8: ...emble these items as follows Unfold the handlebar and secure on both sides with the enclosed hex nuts and washers Connect the protective caps Mount the screw to connect the traction drive control bow...

Page 9: ...9 Operation of the Kleen Sweep 35W 1 Traction Drive control bow 2 Control lever for side broom 1 Key Switch 2 Pilot Light Green 1 2...

Page 10: ...to set parking brake Control lever for side broom Lowers and lifts the side broom Lever horizontal side broom down Lever vertical up side broom up Control lever for dirt hopper Unlocks the dirt hopper...

Page 11: ...35W Start switch on Open dust extractor fan flap Note always keep dust extractor fan flap closed when sweeping wet areas or wet matter Lower side broom Actuate traction drive control bow Empty dirt h...

Page 12: ...hen reaching a dia of 9 230 approx mm to function properly To remove the broom roller Tilt the Kleen Sweep 35W back on the handlebar as shown Remove 4 ea cylinder Hexagon screws rotate roller through...

Page 13: ...weeping track width is adjusted to approx 2 50 mm by rotating the hand wheel CW or CCW Sealing strips 1 to 4 have to be inspected for wear in regular intervals and replaced as required Sealing strips...

Page 14: ...round belt and assemble new one NOTE Refer to direction arrow Filter System Dust Extractor fine dust in the broom housing is suctioned through a filter module by the dust extractor fan The filter modu...

Page 15: ...at top end and remove filter module 1 Carefully shake filter clean or clean with vacuum cleaner do not damage filter element Re assemble filter module in true position arrow towards machine and re att...

Page 16: ...nly As far as safety is concerned spare parts will at least be of the same quality as genuine parts When working on the electrical system disconnect battery plug Per Service Hours Daily 50 100 200 Emp...

Page 17: ...17 Exploded views...

Page 18: ...18...

Page 19: ...lt conti V 15 13 375 1 Kontrolleuchte gr n Pilot lamp green 16 101 426 1 Gl hlampe Bulb 17 107 492 1 Verschlussstopfen Plug 18 02 171 1 Schl sselschalter Key switch 19 05 308 6 6kt Schraube Hex bolt 2...

Page 20: ...20...

Page 21: ...1 Elektromotor Electro motor 47 12 115 3 Kabelbinder Cable tie 48 53 172 1 Welle Shaft 49 12 628 1 Pa feder Adjusting spring 50 55 715 2 Scheibe Washer 51 05 152 2 6kt Mutter Hex nut 52 02 720 2 Linse...

Page 22: ...22...

Page 23: ...2 Flanschlager Bearing 20 05 373 4 Scheibe Washer 21 05 301 4 6kt Schraube Hex bolt 22 52 591 4 Schutzkappe Protective cap 23 04 159 1 St tzscheibe Back up disc 24 53 150 1 Riemenscheibe Belt pulley 2...

Page 24: ...24...

Page 25: ...aube Countersunk screw 19 15 769 3 Hohlscheibe Hollow disc 20 07 380 2 Verschlu stopfen Plug 21 04 144 1 Gewindeplatte Threaded plate 22 70 541 1 Kugellager Ball bearing 23 74 008 1 Sperrkantscheibe S...

Page 26: ...26...

Page 27: ...ummi Foam rubber 59 105 546 1 Winkel Angle 60 02 880 2 T lle Bush 61 05 396 4 Linsenblechschraube Raised countersunk head screw 62 05 311 1 6kt Schraube Hex bolt 63 107 338 1 Buchse Bushing 64 05 335...

Page 28: ...28...

Page 29: ...2 1 6kt Schraube Hex bolt 10 107 084 1 Bowdenzug Bowden cable 11 53 165 1 Schaltwelle Shift shaft 12 05 373 1 Scheibe Washer 13 53 454 1 Splint Cotter pin 14 24 660 1 Bowdenzug Bowden cable 15 05 333...

Page 30: ...30...

Page 31: ...05 372 1 Scheibe Washer 18 05 134 1 6kt Mutter Hex nut 19 53 143 1 Platte Plate 20 70 531 1 Zugfeder Pull spring 21 90 607 8 Linsenkopfschraube Raised countersunk head screw 22 105 503 1 Kehrwalze Sw...

Page 32: ...32...

Page 33: ...Countersunk screw 45 105 514 2 Gleitlagerbuchse Bushing 46 90 602 2 Pa scheibe Adjusting shim 47 95 924 1 F cherscheibe Washer 48 50 307 4 Tellerfeder Cup spring 49 15 253 1 St tzscheibe Back up disc...

Page 34: ...34...

Page 35: ...e Retaining washer 11 69 679 1 Halteplatte Hold plate 12 05 151 4 6kt Mutter Hex nut 13 05 989 2 Spannband Tightening strap 14 107 276 2 Lasche Plate 15 34 091 1 Plattenfilter Plate filter 16 74 862 2...

Page 36: ...36...

Page 37: ...74 008 2 Sperrkantscheibe Safety washer 10 15 181 2 6kt Schraube Hex bolt 11 107 553 1 Schmutzbeh lter Lifter hopper 12 10 950 2 Senkschraube Countersunk screw 13 15 769 2 Hohlscheibe Hollow disc 14 5...

Page 38: ...38...

Page 39: ...t pulley 12 10 145 1 Sicherungsring Retaining ring 13 67 089 1 Abweisteller Fleeting plate 15 01 073 1 Seitenbesen Side brush 16 05 304 1 6kt Schraube Hex bolt 17 96 749 1 Pa feder Adjusting spring 18...

Page 40: ...40 Circuit Diagram...

Page 41: ...41 Wiring Diagram...

Page 42: ...rranteed items become the sole property of Minuteman International Inc or its original manufacturer whichever the case may be Minuteman International Inc disclaims any implied warranty including the w...

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