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32

6 Troubleshooting 

Guide 

 

If the UPS malfunctions, check the followings: 

a. Is the wiring of the input and the output correct? 
b. Is the input voltage within the acceptable window of the UPS? 

If items a. and b. above are correct then proceed with the following chart. If the 
problem persists, see Obtaining Service. 

 

Situation Check 

Items 

Solution 

UPS Red Fault 
LED lights up   

Check the error code 
shown on the LCD 
screen 
 
1.Er05,     & 
2.Er06, Er10, Er12, 

Er28 &   

3.EPO 
4.Er11, Er33 
5.Er14 
6.

Er16, Er27 

7.Er21 
8.other error code 
 

1. Check to see if the battery connection is 

properly done, then re-charge the 
batteries for 8-hours to see whether the 
UPS will backup normally; call for 
service. 

2. Remove some of the load from the UPS 

output. Check the Input power cord. 

3. Remove the short circuit at the EPO 

terminal. 

4. 

Remove all objects that block the 
ventilation holes. 

5. Check the fans on rear panel. 
6. All of parameters except the ID number 

in the parallel UPS must be same. 

7. Reconnect the RJ-45 wire or set a UPS 

with ID=1. 

8. Call for Service. 

UPS fails to offer 
battery backup or 
its runtime is to 
short. 

The batteries maybe 
weak or at the end of 
useful service life. 

Charge the batteries for 8-hours, then 
retest. If the runtime is still less than 
expected, the batteries need to be 
replaced. Contact your local distributor. 

UPS locks itself 
and it cannot be 
turned off. 

To unlock the UPS 
press the OFF switch 
for 5-seconds and the 
audible alarm will sound 
2-beeps. Turn Off the 
input circuit breaker of 
the UPS. 

The UPS should be unlocked, but the 
original problem may not be resolved. Call 
for Service. 

 

 

33

7  Replacing the Batteries 

(QUALIFIED SERVICE PERSONNEL ONLY) 

Please read all of the 

WARNINGS

 and 

CAUTIONS

 before attempting to 

service the batteries. 
 

WARNING:

 This Uninterruptible Power Supply contains potentially hazardous 

voltages. Do not attempt to disassemble the UPS system beyond the battery 
replacement procedure. This UPS system contains no user serviceable parts. 
Maintenance and Battery replacement must be performed by

 QUALIFIED 

SERVICE PERSONNEL ONLY. 

 

CAUTION:

 Do not open or mutilate batteries. Released electrolyte is harmful to 

the skin and eyes and may be toxic. 
 

CAUTION:

 Do not dispose of batteries in a fire. The batteries may explode. 

 

CAUTION:

 The batteries in this UPS are recyclable. Dispose of the batteries 

properly. The batteries contain lead and pose a hazard to the environment and 
human health if not disposed of properly. Refer to local codes for proper 
disposal requirements or return the battery to the supplier. 
 

CAUTION:

 The battery system voltage is 240VDC and can present a risk of 

electrical shock. These batteries produce sufficient current to burn wire or tools 
very rapidly, producing molten metal. Observe these precautions when 
replacing the batteries: 

1.  Remove watches, rings, or other metal objects. 
2.  Use hand tools with insulated handles. 
3.  Wear protective eye gear (goggles), rubber gloves and boots. 
4.  Do not lay tools or other metal parts on top of batteries. 
5.  Disconnect the charging source prior to connecting or disconnecting 

the battery terminals. 

6.  Determine if the battery is inadvertently grounded. If the battery is, 

remove the source of the grounding. Contact with any part of a 
grounded battery can result in an electrical shock. The likelihood of 
such shock will be reduced, if such grounds are removed during 
installation and maintenance. 

 

CAUTION:

 Replace the batteries with the same number and type as originally 

installed. These batteries have pressure-operated vents. These batteries 
contain sealed non-spillable maintenance-free lead acid batteries. 
 
 

 

Summary of Contents for Endeavor ED6000T

Page 1: ...s Inc 1455 LeMay Drive Carrollton TX 75007 Phone 1 972 446 7363 Fax 1 972 446 9011 Internet minutemanups com UPS Sizing sizemyups com PN 34000355 R2 ED6000T ED6200T Parallel Redundant ON LINE SERIES User s Manual ...

Page 2: ... Storage instruction 12 3 4 Installation of the Castor Covers 13 3 5 Wiring the Input and Output Connections 14 3 6 Operation and Setup Instructions 19 4 Communication Port EPO Port and Option Cards 30 4 1 RS232 Communication Port 30 4 2 EPO Port 30 4 3 Option Cards 31 5 Power Monitoring Software 31 5 1 Hardware Installation 31 5 2 Software Installation 31 6 Troubleshooting Guide 32 7 Replacing th...

Page 3: ...atteries 1 1 12 CAUTION A disconnect switch must be provided by the user for the AC output circuit when the UPS s output is hardwired To reduce the risk of fire connect only to a circuit provided with branch circuit over current protection 30 amperes for 208 240V output or 50 amperes for single 120V output in accordance with the National Electric Code ANSI NFPA 70 1 1 13 CAUTION To reduce the risk...

Page 4: ... the UPS for remote control and monitoring 2 2 4 These UPS systems can be used in a Parallel Redundant application To operate these UPS systems in the Parallel Redundant mode requires the Parallel Redundant kit Contact your local distributor for more information concerning the Parallel Redundant operation 2 2 5 Maintenance Bypass Switch which reduces down time for maintenance 2 2 6 The DC start fu...

Page 5: ...32 Er06 Output Short Circuit 33 Er08 DC Bus high voltage level abnormal 34 Er09 DC Bus low voltage level abnormal 35 Er10 Inverter Over current 36 Er11 UPS Overheated 37 Er12 Inverter Overload 38 Er13 Charger Failure or Abnormal 39 Er14 Fan Failure 40 Er15 Wrong procedure to enter Maintenance Mode 41 Er16 Output parameters Set error in Parallel System 42 Er17 ID numbers are in conflict in Parallel...

Page 6: ...d 9 2 4 Controls and Indicators 2 4 1 UPS Control panel A LCD Display B N 1 green LED illuminates when the UPS is operating in the Parallel Redundant mode C Bypass green LED illuminates when the bypass input is normal The LED extinguishes in the Battery mode D Line green LED illuminates when the utility input voltage is within the acceptable window The LED extinguishes in the Battery mode E On Ala...

Page 7: ...d to be not usable immediately contact the freight carrier and the place of purchase USE CAUTION This UPS system is extremely heavy Always use the appropriate number of personnel when handling the UPS system 3 1 Unpacking 3 1 1 Cut the banding straps and discard them 3 1 2 Lift the cardboard carton upwards off the packaging crate 3 1 3 Cut the banding strap Remove the ramp and the corner post Remo...

Page 8: ... 000m 0 to 50 000 ft 3 3 Storage Instruction For extended storage with moderate climates the batteries should be charged for 12 hours every 3 months Repeat this procedure every 2 months under high temperature environments 13 3 4 Installation of the Caster Covers 3 4 1 Lock the casters so that the unit will not move 3 4 2 Step 1 There are two A1 cover plates one for each side of the unit Insert the...

Page 9: ...ing to the terminal blocks 3 5 1 1 1 OUTPUT connections for ED6000T Hardwired only Configurations 1 7 are for Hardwiring the output of ED6000T A Qualified Electrical Contractor must perform the hardwiring The outputs must be connected to an over current protection device circuit breaker in accordance with the National Electric Code ANSI NFPA 70 Use 60 C copper wire and apply 22 1lb in of torque fo...

Page 10: ...3KVA max load per circuit and one 208VAC 6KVA circuit Total combined output load not to exceed 6KVA 1 Connect a jumper wire from L22 to N21 2 Circuit1 120VAC L22 Line N22 Neutral G2 Ground 3 Circuit2 120VAC L21 Line N21 Neutral G2 Ground 4 Circuit3 208VAC L23 L1 N22 L2 G2 Ground 3 5 1 1 7 Configuration 6 Output Two 120VAC circuits 3KVA max load per circuit and one 240VAC 6KVA circuit Total combine...

Page 11: ...o terminal G2 A Qualified Electrical Contractor must perform the hardwiring The outputs must be connected to an over current protection device circuit breaker of 30 amperes in accordance with the National Electric Code ANSI NFPA 70 Use No 10 AWG 60 C copper wire and apply 22 1lb in of torque force when connecting to the terminal blocks 19 3 6 Operation and Setup Instructions 3 6 1 Startup in the N...

Page 12: ...S may be used immediately but the On Battery runtime maybe less than normally expected NOTE If the UPS is going to be out of service or stored for a prolonged period of time the batteries must be recharged for at least 12 hours every 3 months 3 6 2 Startup in Battery Mode Cold Start 3 6 2 1 Switch the UPS s input circuit breaker on the rear panel to the On position 3 6 2 2 Press and hold the UPS O...

Page 13: ...Bypass Input Drawing J Frequency from Utility Input Drawing K Frequency from Bypass Input Drawing L UPS Output Voltage Drawing M UPS Output Frequency Drawing N UPS Output Load Drawing O UPS Battery Voltage Drawing P UPS Internal Temperature I1 It shows the input voltage from the Bypass Input J It shows the input frequency from the Utility Input 23 K It shows the input frequency from the Bypass Inp...

Page 14: ...heck the UPS settings Drawing Q1 Buzzer audible alarm Drawing R1 Self test Drawing S1 Bypass Voltage Window Drawing T Output Frequency Synchronization Window Drawing U Inverter Output Voltage Drawing V1 UPS Operation Mode Drawing W Output Voltage Fine Tune Drawing X UPS ID Drawing Y Number of UPSs in Parallel 25 R1 It shows the Self test is Disabled R2 It shows the Self test is Enabled S1 It shows...

Page 15: ...seconds and then release the audible alarm will sound 2 beeps the LCD display screen shows as drawing Q1 then the UPS is under setting mode 3 6 5 2 Except for the Buzzer as drawing Q1 Q2 and the Self test as drawings R1 R2 all the rest of the default settings may be changed by pressing scroll up keypad 3 6 5 3 Drawings S1 and S2 mean the bypass input window can be changed to 184VAC 260VAC or 195VA...

Page 16: ...er on the rear panel of the Battery Pack 3 6 7 4 The UPS is OFF 3 6 7 5 To completely de energize the UPS disconnect the battery cable from the rear panel of the UPS Turn Off the utility circuit breaker at the service panel 3 6 8 Maintenance Bypass Procedure 3 6 8 1 The Maintenance Bypass Switch is for the maintenance of the UPS module only The maintenance of the UPS module must be done by QUALIFI...

Page 17: ...ion Wait for approximately 1 minute until the fans turn off then turn the input circuit breaker to the On position The UPS will be in the Bypass mode Press the On switch on the front panel for 2 beeps to turn the UPS on 31 DC Mode Operation While the UPS is in the DC mode apply the short to pin1 and pin2 for approximately 1 0 second The UPS shuts down the fans will still be on In approximately 1 m...

Page 18: ...S before attempting to service the batteries WARNING This Uninterruptible Power Supply contains potentially hazardous voltages Do not attempt to disassemble the UPS system beyond the battery replacement procedure This UPS system contains no user serviceable parts Maintenance and Battery replacement must be performed by QUALIFIED SERVICE PERSONNEL ONLY CAUTION Do not open or mutilate batteries Rele...

Page 19: ...aining screws for the side panels on the rear panel of the UPS 7 1 9 Slide the side panels towards the rear of the UPS and lift up to remove the side panels and set aside FIG 2 FIG 1 FIG 2 35 7 1 10 Looking from the front of the UPS on the right hand side FIG 3 disconnect the battery positive Red wire Place a piece of electrical tape over the end of battery positive Red wire 7 1 11 Disconnect batt...

Page 20: ... 37 7 1 32 Back to the right hand side of the UPS FIG 3 remove the piece of electrical tape from the end of battery positive Red wire Observer polarity Reconnect the battery positive Red wire NOTE Some sparking might occur this is normal 7 1 33 Re install the side panels and the retaining screws FIG 2 7 1 34 Re install the top cover and the retaining screws FIG 1 7 1 35 Reconnect all of the commun...

Page 21: ...gy Capability 6500 Amps total Surge voltage let through as a percentage of an applied ANSI C62 41 Cat A 6KV 5 Noise Filter Normal and common mode EMI RFI suppression Audible Noise at 1 m 3 ft 50dB 160 280VAC at loads 50 of the rated capacity 175 280VAC at loads 75 of the rated capacity 180 280VAC at loads 75 of the rated capacity 39 BATTERY Type Sealed Non Spillable Maintenance Free Valve Regulate...

Page 22: ...om the nearest authorized service center Replacement parts and warranty labor will be borne by Para Systems For equipment located outside of the United States and Canada Para Systems only covers faulty parts Para Systems products repaired or replaced pursuant to this warranty shall be warranted for the un expired portion of the warranty applying to the original product This warranty applies only t...

Page 23: ... s Name Para Systems Inc MINUTEMAN UPS Manufacturer s Address 1455 LeMay Drive Carrollton Texas 75007 USA Type of Equipment Uninterruptible Power Supplies UPS Model No ED6000T ED6200T Year of Manufacture Beginning November 1 2008 I hereby declare that the equipment specified above conforms to the above Directive s Robert Calhoun Manager Engineering Name Position Place Carrollton Texas USA Date Nov...

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